As a preliminary to reeling, the cocoons are immersed in boiling water to soften the gum that holds the fibre together. While in the water they are brushed with a coarse brush to remove the heavy outer strands of the cocoon—a process called “beating.” These outer strands are usually too harsh and broken to be reeled, but are afterwards utilized as so-called waste which is used for spun-silk manufacture.[4] This applies also to the innermost layers of the cocoon. About one-half of the thread on a cocoon actually finds its way into thrown silk. The remainder is “waste.” When, by brushing, the true threads are reached it is possible to start reeling, and barring occasional breaks these threads are continuous all the way down to the chrysalis.
FOOTNOTES:
3. Modern Reeling Methods
Reeling Basins
While being reeled the cocoons are floated in basins of very hot water, each basin feeding a reeling machine. A single cocoon strand is too fine to use commercially, so several are taken at a time, varying from three to seven or eight according to the size of thread desired. The size used in this country most extensively is known as 13/15 deniers and is reeled from six or seven cocoons. During the reeling the water is kept at about 60° C., but if the cocoons are very dry a higher temperature is required. A heavy smoke issues from the basins and not only humidifies the room but also penetrates the silk, rendering it very gummy and hard. This is overcome by the use of steam-heated tubes running over and around the machines.
Each reeling machine and basin is in charge of a girl who is responsible for its operation and for the reeling of thread of correct size. She must keep careful watch that the filament comes off the cocoons steadily and that all breaks are immediately taken care of, exhausted cocoons being replaced by new ones at the proper time. In many filatures each girl is charged with so many cocoons and must turn in a proportionate amount of reeled silk at the end of the day.
Twisting
Human Element
The twisting operation is an important part of the reeling process, for the raw silk threads, being composed of parallel cocoon filaments, cohering only by their natural gum, would, unless twisted, mat up and become unworkable. Various methods are used to obtain this torque, the general idea in each case being to run the separate cocoon threads through small rings or eyes and then unite them in one thread large enough to reel. In spite of the many mechanical devices and improvements brought out in the last few years, the success of the reeling operation still is dependent on the reeling girl’s ability and care. It is particularly important that she be able to judge the number of cocoons of a certain size and texture needed to make a thread of the required denier.