The explanation of this waste is simple.

Serious and unexpected causes of failure developed themselves in the longitudinal valve, and led to an excessive amount of leakage. A great part of the normal duty of the engines was, as has been stated, to exhaust the tube previous to the entry of the train; and when, owing to leakage, the amount of air to be so pumped out was greatly increased, it became necessary that the operation should be commenced much earlier. There was thus a longer time during which the leakage could take place, and a still greater amount of air to be pumped out. It therefore followed that a large increase of leakage involved waste of power in an enormously increased proportion.

The length of time occupied by the anticipatory pumping was often increased by the difficulty of arranging proper telegraphic communication on the South Devon Railway, and by the absence of it on the Bristol and Exeter Railway. The Electric Telegraph was in its infancy, and though Mr. Brunel had been the first to apply it in connection with railways, namely, between London and Slough on the Great Western Railway in the year 1839, it was not brought into perfect working order on the South Devon Railway till the Atmospheric System was on the point of being abandoned. The result of the defects in the telegraph was that, when a train was late, warning was not received at the several engine-houses;[71] and thus, when this was the case, the pumping-engines which had been started at the right interval of time before the train was due, had to be kept at work for a needlessly long period pumping out the air, which was all the while leaking in through the deteriorated valve. This inefficiency of the telegraphic apparatus would have been of trifling importance but for the defects of the valve. Had the valve been as perfect as it was expected to be, the vacuum, after it had been formed, could have been maintained by an expenditure of power very moderate in comparison with that which was actually required.

As regards the relative cost of the power consumed, it appears that, owing to imperfections in the engines, their expenditure of fuel per indicated horse-power was more than double that of the best of the Cornish pumping-engines, to which they were analogous; while the cost of working was more than three times as great.

The defects in the engines were for the most part such as might have been remedied; and this would have been done, had not the excessive duty imposed on them by the leakage of the longitudinal valve prevented their being stopped for repairs and alterations. In this way the defects of the different parts of the apparatus mutually aggravated each other.

It appears then that, chiefly owing to the defective longitudinal valve, the engines were expending nearly three times the power which they should have done for a given tractive duty, according to previous experience, and the results obtained on the Dalkey line, and that they cost per horse-power at least three times as much as was expected.

The cost of traction, nearly nine times as much as had been calculated on, was between two and a half and three times what it would have been with locomotive power; and this was on a level part of the line, where the comparative advantages of the Atmospheric System were not exhibited as they would have been in the part which had steep gradients.

The imperfections of the longitudinal valve have now to be described. By its condition the Atmospheric System had to stand or fall. With an efficient valve, the defects of the other parts of the apparatus would have been of minor importance, and time would have been given for remedying them. When the leakage became considerable, the defects of the telegraph and the defects of the engines alike assumed a formidable aspect.

The failure of the valve was due, partly to the composition which was used to seal the joint where it opened, and partly to the material of which the valve consisted. The difficulty of obtaining a suitable composition was the first which had to be encountered. On the South Devon a lime soap was eventually found to answer the purpose well. Its surface, however, from exposure to light and air, formed into a hard skin; and to remedy this a thinner and more fluid material, a compound of cod-oil and soap, was laid on to keep it soft. This answered satisfactorily, but it required frequent renewal, as it was apt to be drawn into the tube by the rush of air when the valve was opened. The renewal of the various compositions, and the careful examination and repair which the valve constantly required, was a cause of great anxiety and expense.

But in the materials of the valve lay the source of the more serious difficulty.