Wrought-Iron Bridges.
Notwithstanding the cost of wrought iron, but a short time elapsed between its introduction into bridge building and its use in structures of great magnitude. Mr. Brunel had been long familiar with the application of riveted wrought-iron work, and he was the first to encourage its use on a large scale in shipbuilding by recommending its adoption in the ‘Great Britain’ steam-ship in 1838.
Girder Bridges.
The strains on girders made of homogeneous material have been carefully and ably calculated by mathematicians; and the investigations thus made have directed inquiry into the right channels for determining the nature of the stresses on the several parts of the built-up structures now so much in use. Principles have by degrees been laid down, and lines of thought have been suggested and followed out which were unknown at the time when wrought-iron girders were first introduced in the construction of railway bridges.[96]
Shortly after Mr. Brunel began to use wrought iron for bridge girders, he made an experiment in order to determine the weak points of a large wrought-iron plate-girder. Mr. Edwin Clark, in his work on the ‘Britannia and Conway Tubular Bridges,’ vol. i. p. 437, gives a description of what he justly terms ‘this magnificent experiment.’ The girder was of the section shown in the woodcut (fig. 6), 70 feet in length, and of ¼-inch plate throughout. It was weighted gradually, and gave way with a load of 165 tons on the centre, by the tearing apart of the vertical web plate near the ends of the girder. When this portion had been strengthened, and the girder again loaded, it gave way with a load of 188 tons by the simultaneous failure of the top and bottom flanges, that is to say, of the plates forming the triangles shown in the woodcut.[97]
The superior tensile strength of wrought iron to that of cast iron, and the facility with which pieces could be joined together by riveting, enabled girders of great size to be made. The thin wrought-iron plates were arranged so as to form the top and bottom flanges of the girders as well as the upright web connecting them. The metal in the top of a girder being in compression, it was important so to dispose it that it should resist the tendency to yield sideways under the strain. This requirement was met in the experimental girder by the triangular section of the top flange; and the convenience of this form for joining together a number of plates, without difficulty or the use of long rivets, led Mr. Brunel to use the triangular section also for the bottom flange.
Subsequent improvements in the facilities for bending wrought-iron plates enabled him to use a form of cross section of wrought-iron girder, the top flange of which was a nearly circular tube, the best shape of strut to resist longitudinal compression. It is shown in the woodcut (fig. 7), and was used in many of his bridges.
This form was afterwards modified to that shown in fig. 8. The semicircular top plate is stiffened by occasional cross diaphragms, and while it was a good form to resist compression, it was more easily painted than the closed-in top flanges shown in figs. 6 and 7.