In drying wood, the free water within the cells passes through the cell walls until the cells are empty, while the cell walls remain saturated. When all the free water has been removed, the cell walls begin to yield up their moisture. Heat raises the absorptive power of the fibres and so aids the passage of water from the interior of the cells. A confusion in the word "sap" is to be found in many discussions of kiln-drying; in some instances it means water, in other cases it is applied to the organic substances held in a water solution in the cell cavities. The term is best confined to the organic substances from the living cell. These substances, for the most part of the nature of sugar, have a strong attraction for water and water vapor, and so retard drying and absorb moisture into dried wood. High temperatures, especially those produced by live steam, appear to destroy these organic compounds and therefore both to retard and to limit the reabsorption of moisture when the wood is subsequently exposed to the atmosphere.
Air-dried wood, under ordinary atmospheric temperatures, retains from 10 to 20 per cent of moisture, whereas kiln-dried wood may have no more than 5 per cent as it comes from the kiln. The exact figures for a given species depend in the first case upon the weather conditions, and in the second case upon the temperature in the kiln and the time during which the wood is exposed to it. When wood that has been kiln-dried is allowed to stand in the open, it apparently ceases to reabsorb moisture from the air before its moisture content equals that of wood which has merely been air-dried in the same place, and under the same conditions, in other words kiln-dried wood will not absorb as much moisture as air-dried wood under the same conditions.
Difference between Seasoned and Unseasoned Wood
Although it has been known for a long time that there is a marked difference in the length of life of seasoned and of unseasoned wood, the consumers of wood have shown very little interest in its seasoning, except for the purpose of doing away with the evils which result from checking, warping, and shrinking. For this purpose both kiln-drying and air-seasoning are largely in use.
The drying of material is a subject which is extremely important to most industries, and in no industry is it of more importance than in the lumber trade. Timber drying means not only the extracting of so much water, but goes very deeply into the quality of the wood, its workability and its cell strength, etc.
Kiln-drying, which dries the wood at a uniformly rapid rate by artificially heating it in inclosed rooms, has become a part of almost every woodworking industry, as without it the construction of the finished product would often be impossible. Nevertheless much unseasoned or imperfectly seasoned wood is used, as is evidenced by the frequent shrinkage and warping of the finished articles. This is explained to a certain extent by the fact that the manufacturer is often so hard pressed for his product that he is forced to send out an inferior article, which the consumer is willing to accept in that condition rather than to wait several weeks or months for an article made up of thoroughly seasoned material, and also that dry kilns are at present constructed and operated largely without thoroughgoing system.
Forms of kilns and mode of operation have commonly been copied by one woodworking plant after the example of some neighboring establishment. In this way it has been brought about that the present practices have many shortcomings. The most progressive operators, however, have experimented freely in the effort to secure special results desirable for their peculiar products. Despite the diversity of practice, it is possible to find among the larger and more enterprising operators a measure of agreement, as to both methods and results, and from this to outline the essentials of a correct theory. As a result, properly seasoned wood commands a high price, and in some cases cannot be obtained at all.
Wood seasoned out of doors, which by many is supposed to be much superior to kiln-dried material, is becoming very scarce, as the demand for any kind of wood is so great that it is thought not to pay to hold it for the time necessary to season it properly. How long this state of affairs is going to last it is difficult to say, but it is believed that a reaction will come when the consumer learns that in the long run it does not pay to use poorly seasoned material. Such a condition has now arisen in connection with another phase of the seasoning of wood; it is a commonly accepted fact that dry wood will not decay nearly so fast as wet or green wood; nevertheless, the immense superiority of seasoned over unseasoned wood for all purposes where resistance to decay is necessary has not been sufficiently recognized. In the times when wood of all kinds was both plentiful and cheap, it mattered little in most cases how long it lasted or resisted decay. Wood used for furniture, flooring, car construction, cooperage, etc., usually got some chance to dry out before or after it was placed in use. The wood which was exposed to decaying influences was generally selected from those woods which, whatever their other qualities might be, would resist decay longest.
To-day conditions have changed, so that wood can no longer be used to the same extent as in former years. Inferior woods with less lasting qualities have been pressed into service. Although haphazard methods of cutting and subsequent use are still much in vogue, there are many signs that both lumbermen and consumers are awakening to the fact that such carelessness and wasteful methods of handling wood will no longer do, and must give way to more exact and economical methods. The reason why many manufacturers and consumers of wood are still using the older methods is perhaps because of long custom, and because they have not yet learned that, though the saving to be obtained by the application of good methods has at all times been appreciable, now, when wood is more valuable, a much greater saving is possible. The increased cost of applying economical methods is really very slight, and is many times exceeded by the value of the increased service which can be secured through its use.