Having treated on gold extraction with mercury by amalgamated plates and their accessories, something must be said about secondary modes of saving in connection with the amalgamation process. The operations described hitherto have been the disintegration of the gold-bearing material and the extraction therefrom of the coarser free gold. But it must be understood that most auriferous lode stuff contains a proportion of sulphides of various metals, wherein a part of the gold, usually in a very finely divided state, is enclosed, and on this gold the mercury has no influence. Also many lodes contain hard heavy ferric ores, such as titanic iron, tungstate of iron, and hematite, in which gold is held. In others, again, are found considerable quantities of soft powdery iron oxide or "gossan," and compounds such as limonite, aluminous clay, etc., which, under the action of the crushing mill become finely divided and float off in water as "slimes," carrying with them atoms of gold, often microscopically small. To save the gold in such matrixes as these is an operation which even the best of our mechanical appliances have not yet fully accomplished.
Where there is not too great a proportion of base metals on which the solvent will act, and when the material is rich enough in gold to pay for the extra cost of treatment, chlorination or cyanisation are the best modes of extraction yet practically adopted.
Presuming, however, that we are working by the amalgamation process, and have crushed our stone and obtained the free gold, the next requirement is an effective concentrator. Of these there are many before the public, and some do excellent work, but do not act equally well in all circumstances. The first and most primitive is the blanket table, previously mentioned; but it can hardly be said to be very effective, and requires constant attention and frequent changing and washing of the strips of blanket.
Instead of blanket tables percussion tables are sometimes used, to which a jerking motion is given against the flow of the water and pulp, and by this means the heavier minerals are gathered towards the upper part of the table, and are from thence removed from time to time as they become concentrated.
I have seen this appliance doing fairly good work, but it is by no means a perfect concentrator.
Another form of "shaking table" is one in which the motion is given sideways, and this, whether amalgamated, or provided with small riffles, or covered with blanket, keeps the pulp lively and encourages the retention of the heavier particles, whether of gold or base metals containing gold. There has also been devised a rocking table the action of which is analogous to that of the ordinary miner's cradle. This appliance, working somewhat slowly, swings on rockers from side to side, and is usually employed in mills where, owing to the complexity of the ore, difficulties have been met with in amalgamating the gold. Riffles are provided and even very fine gold is sometimes effectively recovered by their aid.
The Frue vanner will, as a rule, act well when the pulp is sufficiently fine. It is really a adaptation of an old and simple apparatus used in China and India for washing gold dust from the sands of rivers. The original consisted of an endless band of strong cloth or closely woven matting, run on two horizontal rollers placed about seven feet apart, one being some inches lower than the other. The upper is caused to revolve by means of a handle. The cloth is thus dragged upwards against a small stream of water and sand fed to it by a second man, the first man not only turning the handle but giving a lateral motion to the band by means of a rope tied to one side.
Chinamen were working these forerunners of the Frue vanner forty years ago in Australia, and getting fair returns.
The Frue vanner is an endless indiarubber band drawn over an inclined table, to which a revolving and side motion is given by ingenious automatic mechanism, the pulp being automatically fed from the upper end, and the concentrates collected in a trough containing water in which the band is immersed in its passage under the table; the lighter particles wash over the lower end. The only faults with the vanner are—first, it is rather slow; and secondly, though so ingenious it is just a little complicated in construction for the average non-scientific operative.
Of pan concentrators there is an enormous selection, the principle in most being similar—i.e., a revolving muller, which triturates the sand, so freeing the tiny golden particles and admitting of their contact with the mercury. The mistake with respect to most of these machines is the attempt to grind and amalgamate in one operation. Even when the stone under treatment contains no deleterious compounds the simple action of grinding the hard siliceous particles has a bad effect on the quicksilver, causing it to separate into small globules, which either oxidising or becoming coated with the impurities contained in the ore will not reunite, but wash away in the slimes and take with them a percentage of the gold. As a grinder and concentrator, and in some cases as an amalgamator, when used exclusively for either purpose, the Watson and Denny pan is effective; but although successfully used at one mine I know, the mode there adopted would, for reasons previously given, be very wasteful in many other mines.