The southern Illinois sands have not been widely used, but some of them have been employed in making concrete. They also may have possibilities for molding and core sand.
As a result of work by Survey geologists, the location and properties of many of the southern Illinois sand deposits are known.
CLAY AND SHALE
Man has used clay in various ways for many hundreds of years. From it he made, and still makes, bricks to build his dwellings, pottery utensils of many kinds, and other useful products.
Everyone knows what clay is, yet it is a substance difficult to define. All clays are earth materials, most of them plastic or sticky when wet but firm when dry. If heated sufficiently (fired) they become hard.
Clays are composed of various minerals. Of these, the so-called clay minerals—complex substances composed mostly of alumina, silica, and water—generally are the most important. They impart the property of plasticity and also cause clays to become hard when fired.
Most clays are what geologists call unindurated (unhardened) rocks. Clay that has been indurated and occurs in layered deposits is commonly called shale. The layers may be from a fraction of an inch to several inches thick. Most Illinois shales are not plastic when dug from freshly exposed deposits, but they become plastic when crushed and kneaded with water. The clays and shales of Illinois are the basis of a huge and important industry.
Early Uses in Illinois
Clays and shales are useful because they can be made plastic by adding water, formed into desired shapes, and fired to a rock like hardness. As a result, various kinds of bricks, drain tile, pottery, and other useful products are made from them. In its early years, Illinois had many widely distributed potteries that used clay from nearby deposits to make a variety of jugs, crocks, and bowls that served in place of many present-day glass or metal articles.
Drain tile has been of major importance in the development of the state. Early settlers found many low lying, swampy areas and tracts of land that drained poorly after heavy rains. Ditches were dug to carry away the water from some areas, but others were drained by means of drain tile—pieces of fired clay pipe several inches in diameter and about a foot long that were laid end to end in trenches below plough depth and then covered with earth. Water seeped into the tile, which discharged it into ditches. Tile factories, built throughout Illinois near clay or shale deposits, did an active business. Gradually, however, as more and more farm land was drained the demand slackened and many tile factories went out of business. Although there are fewer factories, much drain tile is still manufactured in Illinois.