A System of Pyrotechny / Comprehending the theory and practice, with the application of chemistry; designed for exhibition and for war.

by James Cutbush

The proprietors of this manufactory seem to be perfectly aware of all the several productions which could be prepared from the refuse of their principal object; and we have no doubt but that the substances they procure in this manner will amply compensate them for the use of the capital that must be invested in building the furnaces.

The nature of the vessels in which they distil the wood is not mentioned, but they are probably cast iron retorts, or vessels of a similar nature, in which a distillation per latus takes place. The application, therefore, of lord Dundonald's furnaces for procuring coke to this purpose would be still more advantageous.

A cubic yard of wood yields 100 quarts of acid liquor, besides 50 or 60 lbs. of thick oil.

The method of making charcoal of a uniform quality, for which a Mr. Kurtz has taken out a patent, is the following:

A sheet-iron chest, which has a cover that fits it tight, and a pipe, or tube, that descends nearly to the bottom, and coming out from its side above, is fixed in brick work. In this the billets of wood are put. Fire is then made underneath. It is obvious, that the wood is kept at one temperature from its being immersed in vapour, as the vapour cannot escape at the top, but must descend to the bottom, and then proceed up the pipe, by which it is conveyed away. The effect is, that the charring process goes on regularly, and the wood is charred equally. The carbonization is finished when the vapour ceases to appear, and nothing but carburetted hydrogen gas escapes. The charring of bones is performed in iron cylinders, furnished with tubes to receive, and convey away, the impure ammonia.

In the manufacture of powder, particular kinds of wood are selected for carbonization. These are generally, willow, hazle, maple, poplar, linden, buckthorn, or alder, or those which are tender and light, because, as they are less dense, and consequently more friable, they enflame and consume more rapidly: they are known in the arts by the name of white wood. When a less sudden effect is to be produced with the gunpowder, and the combustion prolonged, as in some sky-rockets, the charcoal of hard wood is to be preferred, such as the oak, beech, &c. When the wood is gathered, the bark is removed, and the wood exposed to the sun to dry: it is then cut into billets, and charred. The ashes, if any be formed, are to be carefully separated.

In considering the use of charcoal, therefore, for the preparation of gunpowder, we are to direct our inquiries to the choice of wood for carbonization, and the best process for carbonizing it. All light woods, we remarked, as the linden, willow, poplar, &c. furnish the lightest coal, and on that account are preferred. It is remarked, that tender wood, besides making a light, friable, and porous coal, is more combustible than ordinary hard, and more compact wood, and the coal that it furnishes leaves less residue after combustion.

Many experiments have been made with coal prepared from different kinds of wood, with a view of ascertaining the kind best adapted for the manufacture of gunpowder. M. Letort, at the powder mills of Essonne, in France, instituted a number of experiments of this kind. He made gunpowder with the coal of several kinds of wood, and compared its effects by a mortar eprouvette. The result was, that the powder made with the coal of poplar, was the strongest; and the other powder, made with the coal of the linden, willow, &c. was of the same quality throughout. As to the second inquiry, it is hardly necessary to repeat, that for the complete and thorough carbonization of the wood, to produce at the same time coal of a uniform quality, the process of charring in iron cylinders or close vessels, is to be preferred. The point to be attended to is, to bring the wood to a complete state of ignition, and consequently to disengage all the volatile or fluid parts. When the gas (carburetted hydrogen) ceases to appear, it is a criterion that the operation is finished. This gas, it is to be recollected, will come over even after the whole of the wood is completely ignited. The first volatile product is the pyroacetic acid. Some saturate the acid liquor with chalk, and decompose the acetate of lime with sulphate of soda, and separate the acetic acid from the acetate of soda by distillation with sulphuric acid. The acetic acid is then tolerably pure, and may be diluted for use.

It is observed, however, that when charcoal, prepared in iron cylinders, is designed for gunpowder, the last portion of vinegar and tar must be allowed to escape, and the reabsorption of the crude vapours prevented, by cutting off the communication between the interior of the cylinders and the apparatus for condensing the pyroacetic acid, whenever the fire is withdrawn from the furnace. If this precaution be not taken, the gunpowder made with the charcoal would be of inferior quality.

On a large scale, when the object is also to prepare the vinegar of wood, a series of cast-iron cylinders, about four feet diameter, and six feet long, are built horizontally, in brick-work, so that the flame of one furnace may play round about two cylinders. Both ends project a little from the brick-work. One of them has a disc of cast iron well fitted and firmly bolted to it, from the centre of which disc an iron tube about six inches diameter proceeds, and enters at a right angle, the main tube of the refrigeration. The diameter of this tube may be from 9 to 14 inches, according to the number of cylinders. The other end of the cylinder is called the mouth of the retort. This is closed by a disc of iron, smeared round the edge, with clay lute, and secured in its place by wedges. The charge of wood for such a cylinder is about 8 cwt. The hard woods, oak, ash, birch, and beech, are alone used. Fir does not answer. The heat is kept up during the day-time, and the furnace is allowed to cool during the night. Next morning the door is opened, the coal removed, and a new charge of wood is introduced. The average product of crude vinegar is 35 gallons. Its total weight is about 300 lbs. But the residuary charcoal, according to Ure, (Chemical Dictionary), from whom we have taken this account, is found to weigh no more than one-fifth of the wood employed. The crude pyroacetic acid is rectified by a second distillation, in a copper still, in the body of which about 20 gallons of viscid tarry matter are left for every 100. Its acid powers are now superior to the best household vinegar in the proportion of 3 to 2. Ure observes, that by distillation, saturation with quicklime, evaporation of the liquid acetate to dryness, and gentle torrefaction, the empyreumatic matter is so completely dissipated, that on decomposing the calcareous salt by sulphuric acid, a pure, perfectly colourless, and grateful vinegar rises in distillation. Pyroacetic acid is said to be a powerful antiseptic. M. Monge, Dr. Jorg, and more lately, Mr. Ramsay, of Glasgow, have made experiments with it. Fish dipped in it have been preserved for many days, and meat treated in the same manner, has also been preserved from putrefaction.