The first mention of iron-ore in America is by Thomas Harriot, an English writer of the time of Raleigh's first colonies. He wrote a history of the settlement on Roanoke Island, in which he says: "In two places in the countrey specially, one about foure score and the other six score miles from the port or place where wee dwelt, wee founde neere the water side the ground to be rockie, which by the triall of a minerall man, was found to hold iron richly. It is founde in manie places in the countrey else." Harriot speaks further of "the small charge for the labour and feeding of men; the infinite store of wood; the want of wood and the deerness thereof in England." It was before the day of coal and coke, or of any of the processes known now. The iron mines of Roanoke Island were never heard of again.
Iron-ore in the colonies is again heard of in the history of Jamestown, in 1607. A ship sailed from there in 1608 freighted with "iron-ore, sassafras, cedar posts and walnut boards." Seventeen tons of iron were made from this ore, and sold for four pounds per ton. This was the first iron ever made from American ores. The first iron-works ever erected in this country were, of course almost, burned by the Indians, in 1622, and in connection three hundred persons were killed.
Fire and blood was the end of the beginning of many American industries. Ore was plentiful, wood was superabundant, methods were crude. They could easily excel the Virginia colonists in making iron in Persia and India at the same date. The orientals had certain processes, descended to them from remote times, discovered and practiced by the first metal-workers that ever lived. The difference in the situation now is that here the situation and methods have so changed that the story is almost incredible. There, they remain as always. The first instance of iron-smelting in America is a text from which might be taken the entire vast sermon of modern industrial civilization.
The orientals lacked the steam-engine. So did we in America. The blast was impossible everywhere except by hand, and contrivances for this purpose are of very great antiquity. The bellows was used in Egypt three thousand years ago. It may be that the very first thought by primitive man was of how to smelt the metals he wanted so much and needed so badly. His efforts to procure a means of making his fire burn under his little dump of ore led him first into the science which has attained a new importance in very recent times, pneumatics. The first American furnaces were blown by the ordinary leather bellows, or by a contrivance they had which was called a "blowing tub," or by a very ancient machine known as a "trompe" in which water running through a wooden pipe was very ingeniously made to furnish air to a furnace. It is when the means are small that ingenuity is actually shown. If the later man is deprived of the use of the latest machinery he will decline to undertake an enterprise where it is required. The same man in the woods, with absolute necessity for his companion, will show an astonishing capacity for persevering invention, and will live, and succeed.
In the lack of steam they learned, as stated, to use water-power for making the blast. The "blowing-tub" was such a contrivance. It was built of wood, and the air-boxes were square. There were two of these, with square pistons and a walking-beam between them. A third box held the air under a weighted piston and fed it to the furnace. Some of these were still in effective use as late as 1873. They were still used long after steam came. The entire machine might be called, correctly, a very large piston-bellows. A smaller machine with a single barrel may be found now, reduced, in the hands of men who clean the interior of pianos, and tune them.
The first iron works built in the present United States that were commercially successful, were established in Massachusetts, in the town of Saugus, a few miles from Boston. The company had a monopoly of manufacture under grant for ten years. [[10]] They began in 1643, twenty-three years after the landing, which is one of the evidences of the anxiety of those troublesome people to be independent, and of how well men knew, even in those early times, how much the production of iron at home has to do with that independence. This new industry was, at all times, controlled and regulated by law.
[10.] Some quaint records exist of the incidents of manufacturing in those times.