Cheese sword
Cutting the curd with the scoop
Tools for stirring the curd
No horizontal knife is used, but a few minutes after the last vertical cutting the curd is further broken by the “scoop,” a wooden spoon or ladle about eight inches long, thirteen inches wide, one and one-half inches deep, and provided with a short handle. Standing at one side of the kettle, the cheesemaker scoops off a layer from the top and, drawing the scoop towards himself, drops the pieces of curd close to the side of the kettle. This movement is repeated, at first slowly, then faster, and soon the whole mass of curd is moving, the pieces cut off going down along the side of the kettle and the rest of the sticks sliding upward along the other side, to be attacked by the scoop as soon as they come to the top. All the curd having been cut into square pieces, it is further broken by the stirrer, a stick at the lower end of which a few cross sticks or wings of brass wire are fixed, the whole mass being kept in constant motion.
Cooking the Curd.—After breaking up the curd to the size of peas or beans, the stirring is discontinued for about ten minutes, when it is begun again and the kettle is turned over the fire, or steam is applied, to heat the curd to 140° under constant stirring which is continued for 45 to 60 minutes after this temperature has been reached. The condition of the curd is judged by squeezing a handful and noticing its elasticity and consistency. It is important to stop stirring at the right moment. More whey is expelled in making Swiss cheese than for Cheddar cheese.
The cooking and agitating having been finished, the mass, which now consists of grains the size of wheat, is once more stirred up with such force as to make it form a funnel at the center and it is then left at rest for five to ten minutes.
The curd, forming a rather solid cake at the bottom of the kettle, is now lifted out without being broken. One end of a large piece of cloth is folded around a flexible rod. Bending over the kettle the maker takes hold of both ends of the rod and gathering the other end of the cloth between his teeth, pushes the rod down along the farther side of the kettle, letting it follow the bottom towards himself until the whole mass of curd is gathered in the cloth, when it is lifted out of the kettle and placed in the hoop on the press table. The hoop can be enlarged or diminished to take care of a varying amount of curd which is put into it in the same solid cake as formed in the kettle without being broken. Pressure is applied, at first, gently, later heavier and after half an hour the cheese is taken out, turned and provided with fresh bandage, put back into press and left till the next day.
