FRAME
The frame of the Pioneer defies an exact classification but it more closely resembles the riveted- or sandwich-type frame than any other (figs. 18, 27). While the simple bar frame enjoyed the greatest popularity in the last century, riveted frames were widely used in this country, particularly by the New England builders between about 1840 and 1860. The riveted frame was fabricated from two plates of iron, about 5/8-inch thick, cut to the shape of the top rail and the pedestal. A bar about 2 inches square was riveted between the two plates. A careful study of photographs of Hinkley and other New England-built engines of the period will reveal this style of construction. The frame of the Pioneer differs from the usual riveted frame in that the top rail is 1-3/4 inches thick by 4-1/8 inches deep and runs the length of the locomotive. The pedestals are made of two 3/8-inch plates flush-riveted to each side of the top rail. The cast-iron shoes which serve as guides for the journal boxes also act as spacers between the pedestal plates.
The bottom rail of the frame is a 1-1/8-inch diameter rod which is forged square at the pedestals and forms the pedestal cap. The frame is further stiffened by two diagonal rods running from the top of each truck-wheel pedestal to the base of the driving-wheel pedestal, forming a truss. Six rods, riveted to the boiler shell and bolted to the frame’s top rail, strengthen the frame laterally. Four of these rods can be seen easily as they run from the frame to the middle of the boiler; the other two are riveted to the underside of the boiler. The attachment of these rods to the boiler was an undesirable practice, for the boiler shell was thus subjected to the additional strain of the locomotive’s vibrations as it passed over the road. In later years, as locomotives grew in size, this practice was avoided and frames were made sufficiently strong to hold the engine’s machinery in line without using the boiler shell.
The front and rear frame beams are of flat iron plate bolted to the frame. The rear beam had been pushed in during an accident, and instead of its being replaced, another plate was riveted on and bent out in the opposite direction to form a pocket for the rear coupling pin. Note that there is no drawbar and that the coupler is merely bolted to the beams. Since the engine only pulled light trains, the arrangement was sufficiently strong.
RUNNING GEAR
The running gear is simply sprung with individual leaf springs for each axle; it is not connected by equalizing levers. To find an American locomotive not equipped with equalizers is surprising since they were almost a necessity to produce a reasonably smooth ride on the rough tracks of American railroads. Equalizers steadied the motion of the engine by distributing the shock received by any one wheel or axle to all the other wheels and axles so connected, thus minimizing the effects of an uneven roadbed. The author believes that the Pioneer is a hard-riding engine.
The springs of the main drives are mounted in the usual fashion. The rear boiler bracket (fig. 18) is slotted so that the spring hanger may pass through for its connection with the frame. The spring of the leading wheels is set at right angles to the frame (fig. 27) and bears on a beam, fabricated of iron plate, which in turn bears on the journal boxes. The springs of the trailing wheels are set parallel with the frame and are mounted between the pedestal plates (fig. 18).
The center of the driving wheel is cast iron and has spokes of the old rib pattern, which is a T in cross section, and was used previous to the adoption of the hollow spoke wheel. In the mid-1830’s Baldwin and others used this rib-pattern style of wheel, except that the rib faced inside. The present driving-wheel centers are unquestionably original. The sister engine Jenny Lind (fig. 22) was equipped with identical driving wheels. The present tires are very thin and beyond their last turning. They are wrought iron and shrunk to fit the wheel centers. Flush rivets are used for further security. The left wheel, shown in figure 17, is cracked at the hub and is fitted with an iron ring to prevent its breaking.
The truck wheels, of the hollow spoke pattern, are cast iron with chilled treads. They were made by Asa Whitney, one of the leading car-wheel manufacturers in this country, whose extensive plant was located in Philadelphia. Made under Whitney’s patent of 1866, these wheels may well have been added to the Pioneer during the 1871 rebuilding. Railroad wheels were not cast from ordinary cast iron, which was too weak and brittle to stand the severe service for which they were intended, but from a high-quality cast iron similar to that used for cannons. Its tensile strength, which ranged from 31,000 to 36,000 psi, was remarkably high and very nearly approached that of the best wrought-iron plate.
The cylinders are cast iron with an 8-1/2-inch bore about half the size of the cylinders of a standard 8-wheel engine. The cylinders are bolted to the frame but not to the saddle, and are set at a 9° angle to clear the leading wheels and at the same time to line up with the center of the driving-wheel axle. The wood lagging is covered with a decorative brass jacket. Ornamental brass jacketing was extensively used on mid-19th-century American locomotives to cover not only the cylinders but steam and sand boxes, check valves, and valve boxes. The greater expense for brass (Russia iron or painted sheet iron were a cheaper substitute) was justified by the argument that brass lasted the life of the engine, and could be reclaimed for scrap at a price approaching the original cost; and also that when brightly polished it reflected the heat, preventing loss by radiation, and its bright surface could be seen a great distance, thus helping to prevent accidents at grade crossings. The reader should be careful not to misconstrue the above arguments simply as rationalization on the part of master mechanics more intent on highly decorative machines than on the practical considerations involved.