It may be that a dock must be built at a particular place, although the ground may be full of springs, the beds inclined, or a level stratum overlies an inclined bed of rock or softer earth incapable of standing at any but a flat slope, the whole being an unstable mass, for the deposits may extend to such considerable depths that to go below them is impracticable; however, uniform weighting and consolidation by the deposition of firm soils having insoluble particles will generally make it firmer, and by compression and admixture will ultimately cause the ground to be more solid. It should be loaded as long as possible, and the material be deposited beyond the site so as to prevent the outside and less consolidated earth slipping upon the works, and as it will be disturbed by the loaded portion having subsided it may require slight support upon the lower portion of the slope. When the settlement over the base and the slopes to the original bed is equal and regular and care is taken that the soft soil cannot run, by a due protection of its surface it can be built upon. The rise of the mud in front and for some distance from the wall is generally from about one-third to one-half of its subsidence when loaded. The rate of sinking and uplifting of the soil should be noticed, and whether it is equable and the depth to which settlement extends is the same over a considerable area and practically ceases at a certain depth.
Where a dry dock had to be made upon soft fine sand, Portland cement concrete has been successfully used to cover the whole site. In such soils, to avoid the danger of the bottom being blown up when a dock is empty, and has not the counterbalancing weight of a ship, arrangements should be made so that sufficient water is let in to counteract the uplifting force. If it can be avoided it is advisable not to erect a graving dock upon very porous earth, as the expense of an impervious lining, whether of Portland cement concrete or clay puddle, and of keeping it dry will be considerable; and when unequal settlement takes place a run of the soil may occur and a slip of earth cause it to become fissured and separated, especially in an estuary or bay with headlands, as natural springs may make the sand a quicksand. Much depends upon the head, if the water comes from the adjoining hills it may be so great as to prevent any but a strongly constructed dock, acting as a watertight box, being successful. The bearing power of the soil will also be practically the same whether the foundations are a few feet or at a considerable depth, as the head will be sufficient to make the springs issue, and therefore disturb the earth.
The drainage of the site requires to be carefully deliberated, and no rules can be laid down, but the flow of all surface water and springs should be controlled. The chief aim should be rather to prevent water reaching the site than to allow it to be present and then pump it away, hence it is well to have the deepest sump and all water-raising apparatus, if possible, outside the area of the works of art and in the direction of the land or river flow. The first operation in draining the site is to construct the necessary surface drains around it and also the sinking of a sump, cylinder, or wells where required, which to be effectual must be some few feet deeper than the lowest level of the works of construction; but the depth should be no more than is absolutely requisite, as the greater the lift of a pump the less the efficiency; care being taken that the bottom of the sump is sufficiently low that water gravitates to it, and that the pumping apparatus is at such a height that it cannot be “drowned.” When the soil is of so loose a character that pumping will cause it to “run,” the bottom can be closed and holes made in the ring and water pumped in through them, and in addition coarse gravel or broken stone can be inserted to act as a filter. The act of drainage may cause soil that has been full of springs to be entirely free from them, and cannot but always tend to consolidation, if only because of settlement and the interstices or fissures being less occupied by water or being reduced in size. In loose soils, especially at the commencement of pumping operations, it is advisable that it be not very rapid, as a quick change of condition may cause the ground to be disturbed too much, whereas slow pumping may clear the water as effectually and enable the soil to settle to its new state. The location of the sump should be at or about the lowest level of the ground well away from any wall or the dock area, and on the line of the greatest flow of the land waters or natural watercourse, thus, dealing with them before they reach the site of the works.
In loose and almost all earth the foundations should be covered up quickly so as to preserve the natural condition of the soil. It is also important to offer every possible support to the earth to prevent initial movement, and slight assistance may afford the required strength.
Unless there are cogent reasons to the contrary, the excavation for dock-walls is better executed in trenches, the frames of which being struck as the work progresses can be used again; the wall can thus be supported by the earth on either side, and no lateral thrust is brought upon the wall until it has set, and therefore the danger of bringing, perhaps, the greatest strain upon it when in an imperfectly solid condition is obviated, the back and top of the wall being protected from the weather, and any movement or slip of the earth prevented; hence a wall should act as quickly as practicable as a monolithic mass, and the material forming it be thoroughly bonded and set in Portland cement or the best hydraulic lime mortar, or be wholly of strong Portland cement concrete.
The trench system of constructing dock-walls, covered ways, and all work below ground is the safest to adopt, and in loose soils or clay that expands and is quickly affected by atmospheric influences, and where there are buildings or the ground is weighted, the erection of side walls in trenches, and then the completion of the invert or arch is often the only way in which the work can be executed. Even should the formation be rocky, and the beds be inclined towards the site, the short 15 to 20 feet in length trench system is the best to adopt; and it may be advisable or necessary to work day and night in order that the ground may be left exposed for the least possible time and as machine mixed Portland cement concrete walls can be erected much quicker than masonry or brickwork, in such situations it is the best material to use. The excavation for the walls should be confined within the smallest limits, but no under-cutting should be allowed in the excavation trenches, or the portion undercut may strain the upper part and cause it to slip and subside.
In Chapter VIII. soft soil or weak ground is referred to, and as in dockworks this so frequently occurs, the necessity of making every reasonable provision against undue settlement is apparent. In such foundations the weight upon them should be as equable as possible, for any excess of load will cause subsidence at that place, and a large bearing area is required which may not be easy to obtain, except by increasing the area at the back, as the face must be nearly straight, or only slightly curved, to enable vessels to get alongside, but the wall should not be the heavier in front as it will aid an overturning movement. Any dredging operations should be effected at such a distance that the stability of a wall cannot be impaired, or a slip of earth may occur, as the bared soil may commence to “blow” or run consequent upon the dredging having relieved the ground of weight and, perhaps, removed an impervious covering. A row of sheet piles inserted before dredging is commenced, if well supported in front, may be sufficient to prevent movement.
In dockwork, the margin allowed to resist lateral strain being considerable, walls seldom fail by being fractured from excess of lateral pressure; but either by vertical or lateral pressure causing subsidence or the whole of a wall to slide forward upon the foundations; and not from defective form, workmanship, or materials; but from a compressive strain upon the face of a wall caused by a force tending to overturn it; and, as a rule, when a wall inclines towards the face very little more pressure will upset it. Generally the foundations are sufficiently firm to support the insistent load, and the chief cause of failure or undue movement is principally the result of slipping forward and the want of adhesion of the soil and frictional resistance of the wall upon it. How can this forward movement of the earth be prevented? Before proceeding to name some means that can be employed it is advisable to remember the cardinal principles of the construction of dock-walls to resist lateral thrust, because a structure may be so designed as to induce a movement or a slip of earth. They may be briefly stated to be as follows:—
1. That the maximum weight is not required in the front of a dock-wall but at the back, in order that the centre of gravity may be as far distant from the face as the exigencies of sound construction will allow.
2. That the centre of gravity should be as low as possible consistent with the due strength of the upper portions of a wall so as to increase the resistance to an overturning movement.