In the case of tools composed partly of iron and partly of steel, steel laid as it is called, the tendency to crack in hardening may be avoided in most cases by hammering the steel edge at a low temperature until it is so expanded that when cooled in hardening it will only contract to a state of rest and correspond to the iron part; the same result may be produced by curving a piece, giving convexity to the steel side before hardening.
Tools should never be tempered by immersing their edges or cutting parts in the bath, and then allowing the heat to "run down" to attain a proper temper at the edge. I am well aware that this is attacking a general custom, but it is none the less wrong for that reason. Tools so hardened have a gradually diminishing temper from their point or edge, so that no part is properly tempered, and they require continual re-hardening, which spoils the steel; besides, the extreme edge, the only part which is tempered to a proper shade, is usually spoiled by heating and must be ground away to begin with. No latheman who has once had a set of tools tempered throughout by slow drawing, either in an oven, or on a hot plate, will ever consent to point hardening afterwards. A plate of iron, two to two and one-half inches thick, placed over the top of a tool dressing fire, makes a convenient arrangement for tempering tools, besides adding greatly to the convenience of slow heating, which is almost as important as slow drawing. The writer has by actual experiment determined that the amount of tool dressing and tempering, to say nothing of time wasted in grinding tools, may in ordinary machine fitting be reduced one-third by "oven tempering."
As to the shades that appear in drawing temper, or tempering it is sometimes called, it is quite useless to repeat any of the old rules about "straw colour, violet, orange, blue," and so on; the learner knows as much after such instruction as before. The shades of temper must be seen to be learned, and as no one is likely to have use for such knowledge before having opportunities to see tempering performed, the following plan is suggested for learning the different shades. Procure eight pieces of cast steel about two inches long by one inch wide and three-eighths of an inch thick, heat them to a high red heat and drop them into a salt bath; preserve one without tempering to show the white shade of extreme hardness, and polish one side of each of the remaining seven pieces; then give them to an experienced workman to be drawn to seven varying shades of temper ranging from the white piece to the dark blue colour of soft steel. On the backs of these pieces labels can be pasted describing the technical names of the shades and the general uses to which tools of corresponding hardness are adapted.
This will form an interesting collection of specimens and accustom the eye to the various tints, which after some experience will be instantly recognised when seen separately.
It may be remarked as a general rule that the hardness of cutting tools is "inverse as the hardness of the material to be cut," which seems anomalous, and no doubt is so, if nothing but the cutting properties of edges is considered; but all cutting edges are subjected to transverse strain, and the amount of this strain is generally as the hardness of the material acted upon; hence the degree of temper has of necessity to be such as to guard against breaking the edges. Tools for cutting wood, for example, can be much harder than for cutting iron, or to state it better, tools for cutting wood are harder than those usually employed for cutting iron; for if iron tools were always as carefully formed and as carefully used as those employed in cutting wood, they could be equally hard.
Forges, pneumatic machinery for blast, machinery for handling large pieces, and other details connected with forging, are easily understood from examples.
(1.) What causes tools to bend or break in hardening?—(2.) What means can be employed to prevent injury to tools in hardening?—(3.) Can the shades of temper be produced on a piece of steel without hardening?—(4.) What forms a limit of hardness for cutting tools?—(5.) What are the objects of steel-laying tools instead of making them of solid steel?