The following are instances of substitution of safe processes for those involving risk: generation of dust can sometimes be avoided by a ‘wet’ method (watering of white lead chambers, grinding pulp lead with oil, damping of smelting mixtures, &c.); the nitrate of silver and ammonia process has replaced the tin and mercury amalgam used in silvering of mirrors; electroplating instead of water gilding (coating objects with mercury amalgam and subsequently volatilising the mercury); enamelling with leadless instead of lead enamels; use of air instead of mercury pumps in producing the vacuum in incandescent electric lamps.
Dealing further with the sanitation of the factory and workshop after personal cleanliness, the next most important measure is cleanliness of the workroom and purity of the air. Workrooms should be light and lofty; and have floors constructed of smooth impervious material easily kept clean. The walls should be lime-washed or painted with a white oil paint. Angles and corners which can harbour dirt should be rounded. Cleansing requires to be done as carefully and as often as possible, preferably by washing down or by a vacuum cleaner. Saturation of the floor with dust oil is recommended by some authorities in trades where poisonous dust is developed and is permitted as an alternative to the methods described. I refrain from expressing an opinion on this method of laying dust, since by adoption of the practice insistence on the need for removal of the poisonous material from the workrooms loses its force—a thing, in my opinion, to be deprecated.
The necessity of keeping the atmosphere of workrooms pure and fresh makes it essential that there should be sufficient cubic space per person and that proper circulation of the air should be maintained. The minimum amount of cubic space legally fixed in many countries—10-15 cubic metres—is a minimum and should be greatly exceeded where possible. Natural ventilation which is dependent upon windows, porosity of building materials, cracks in the floors, &c., fails when, as is desirable for purposes of cleanliness, walls and floors are made of smooth impermeable material, and natural ventilation will rarely supply the requisite cubic feet of fresh air quickly enough. Ordinarily, under conditions of natural ventilation, the air in a workroom is renewed in from one to two hours. Artificial ventilation therefore becomes imperative. Natural ventilation by opening windows and doors can only be practised in intervals of work and as a rule only in small workrooms. During work time the draught and reduction of temperature so caused produce discomfort.
Artificial ventilation is effected by special openings and ducts placed at some suitable spot in the room to be ventilated and arranged so that either fresh air is introduced or air extracted from the room. The first method is called propulsion, the latter exhaust ventilation. Various agencies will produce a draught in the ventilating ducts, namely, difference of temperature between the outside and inside air, which can be artificially strengthened (a) by utilising the action of the wind, (b) by heating the air in the exhaust duct, (c) by heating apparatus, and (d) by mechanical power (use of fans).
Where advantage is taken of the action of the wind the exit to the ventilating duct must be fitted with a cowl.
The draught in pipes is materially increased if they are led into furnace flues or chimneys; in certain cases there is advantage in constructing perpendicular ventilating shafts in the building extending above the roof and fitted with cowls. Combination of heating and ventilation is very effective.
Fig. 45.—Steam Injector (after Körting), showing steam injector and air entry
In workrooms, however, where there is danger of poisoning by far the most effective method of ventilation is by means of fans driven by mechanical power. All the means for securing artificial ventilation hitherto mentioned depend on a number of factors (wind, difference of temperature, &c.), the influence of which is not always in the direction desired. Exact regulation, however, is possible by fans, and the quantity of air introduced or extracted can be accurately calculated beforehand in planning the ventilation. In drawing up such a plan, detailing the arrangement, proportions of the main and branch ducts, expenditure of power, &c., a ventilating engineer should be consulted, as it is his business to deal with complicated problems of ventilation depending entirely for success on the design of the ventilation.