Fig. 7.—Preparation of Chlorine—Bell Method (after Ost)

The electrolytic production of chlorine with simultaneous production of caustic alkali is increasing and depends on the splitting up of alkaline chlorides by a current of electricity. The chlorine evolved at the anode and the alkaline liquor formed at the cathode must be kept apart to prevent secondary formation of hypochlorite and chlorate (see below). This separation is generally effected in one of three ways: (1) In the diaphragm process (Griesheim-Elektron chemical works) the anode and cathode are kept separate by porous earthenware diaphragms arranged as illustrated in [fig. 6]. The anode consists of gas carbon, or is made by pressing and firing a mixture of charcoal and tar; it lies inside the diaphragm. The chlorine developed in the anodal cell is carried away by a pipe. The metal vessel serves as the cathode. The alkali, which, since it contains chloride, is recovered as caustic soda after evaporation and crystallisation, collects in the cathodal space lying outside the diaphragm. (2) By the Bell method (chemical factory at Aussig) the anodal and cathodal fluids, which keep apart by their different specific weights, are separated by a stoneware bell; the poles consist of sheet iron and carbon. The containing vessel is of stoneware. (3) In the mercury process (England) sodium chloride is electrolysed without a diaphragm, mercury serving as the cathode. This takes up the sodium, which is afterwards recovered from the amalgam formed by means of water.

If chlorate or hypochlorite is to be obtained electrolytically, electrodes of the very resistant but expensive platinum iridium are used without a diaphragm. Chlorine is developed—not free, but combined with the caustic potash. The bleaching fluid obtained electrolytically in this way is a rival of bleaching powder.

Bleaching powder is made from chlorine obtained by the Weldon or Deacon process. Its preparation depends on the fact that calcium hydrate takes up chlorine in the cold with formation of calcium hypochlorite after the equation:

The resulting product contains from 35 to 36 per cent. chlorine, which is given off again when treated with acids.

The preparation of chloride of lime takes place in bleaching powder chambers made of sheets of lead and Yorkshire flagstones. The lime is spread out on the floors of these and chlorine introduced. Before the process is complete the lime must be turned occasionally.

In the manufacture of bleaching powder from Deacon chlorine, Hasenclever has constructed a special cylindrical apparatus ([fig. 8]), consisting of several superimposed cast-iron cylinders in which are worm arrangements carrying the lime along, while chlorine gas passes over in an opposite direction. This continuous process is, however, only possible for the Deacon chlorine strongly diluted with nitrogen and oxygen and not for undiluted Weldon gas.

Liquid chlorine can be obtained by pressure and cooling from concentrated almost pure Weldon chlorine gas.