A slim bolt (G) is passed through the block (A), and a wire terminal is caught under a nut and between a washer at the back of the block, as described for F. The japan or lacquer must be scraped away from the disk (D) where the bolt-head touches it, so that perfect electrical contact will be the result.
A small tin funnel is cut and made fast to the face-plate (B), or if an electrical supply-house is at hand a mouth-piece of hard rubber or composition may be had for a few cents. The block (B) is then screwed fast to A, forming the transmitter shown at [Fig. 9]. When this transmitter stands in a vertical position the granules, or small particles of carbon, drop down between the buttons of carbon, packing closely at the bottom of the cavity. At the middle they are loosely placed, and at the top there are none. As the high or low vibrations of the voice fall on the disk (D) they act accordingly on the carbon granules, which in turn conduct the vibrations to the rear carbon button, and, by the aid of electricity reproduce the same sound, in high or low tone, through the receiver at the other end of a line.
This improved transmitter makes it possible to talk in a moderate tone of voice over distances up to one thousand miles, while with the old form of the instrument it was necessary to talk very loud in order to be heard only a few miles away. Where a portable apparatus is desired, this block may be attached to a box or an upright staff.
This transmitter will not work when on its back or so that the funnel is on top, because the particles of carbon would settle on the rear button and not touch the front one. It is essential that the carbon grains should touch both buttons at the same time, and at the lower part of the cavity they should lie quite solid. It is not necessary, however, to pack it in, for the vibratory action of the voice, or other sounds, will cause the particles to adjust themselves and settle in a compact mass.
Another Form of Transmitter
In [Fig. 11] another style of transmitter is shown. It is assembled on the front of a box. This front or cover swings on hinges, and can be opened so that the mechanism in the interior of the box may be gotten at easily.
A sectional view of this transmitter is shown in [Fig. 12]. A hole one inch and a half in diameter is cut in the cover (A). A round or square block (B) two inches and a quarter across and half an inch thick is made fast to the rear of the cover, and in this a hole is bored seven-eighths of an inch in diameter and one-quarter of an inch deep.
The sides and bottom of this hole are lined with flannel or felt, and a carbon button with roughened surface, as shown at F F, is made fast in it by a small machine screw and nut (F). A diaphragm (D) is cut from thin ferrotype plate, and a carbon button is made fast to the middle of it by a small machine screw or a rivet made from soft copper or brass. When the block (B) has been screwed fast to A, place some granules of carbon in the space (H); then lay the diaphragm over the opening, and make it fast with small screws or pins driven around the edge.
From a small tin funnel and a tin-can cap make a mouth-piece (C) by cutting a hole in the cap and slipping the funnel through it, then cutting the end of the funnel that projects through the hole and bending back the ears so that they lap on the inner side of the cap. These small ears may be soldered to the cap so as to hold the mouth-piece securely in place. From felt or flannel cut a washer the size of the can top and about three-eighths of an inch in width. Lay this over the diaphragm; then place the mouth-piece on it and fasten it to the door (A) with small screws. The use of this washer is to prevent any false vibrations in the mouth-piece affecting the sensitive diaphragm. Make a small hole through A and B and pass a bolt (E) through this hole, taking care to lap a thin piece of sheet-brass on the diaphragm (D), bending it over so that it will lie under the head of the bolt (E). The diaphragm must be scraped where the metal touches it, so as to make perfect electrical connection between D and E. At the rear end of E arrange a washer and nut (G), so that the current passing in at G travels through E and D, then through the carbon buttons and granules, and out at F.
From pine or white-wood one-quarter or three-eighths of an inch thick make a box four inches wide, six inches high, and two inches and a half deep. To the front of this attach a cover, which should measure a quarter of an inch larger all around than the width and height of the box. Use brass hinges for this work so that the cover may be opened. Fasten a transmitter to the front of the cover, or make one on the cover, as shown in [Fig. 11], and attach the box to a back-board or wall-plate five inches wide and seven inches high made of pine or white-wood half an inch in thickness (see [Fig. 13]).