Spherical case are now usually loaded by putting in the bullets, and pouring melted sulphur in until the case is full. After the sulphur has cooled, the space for the powder is bored out by a cutter, which removes both the sulphur and portions of the bullets from the space. This is a quicker method, and gives a more compact projectile.
50. What advantages does this mode of loading possess over the old one?
In the old mode there was a liability to accidents, and, if the powder remained in for any length of time before being used, it was ground up and became impaired. By the new mode the powder can be placed in the small chamber, and allowed to remain without fear of damage or danger, and be ready for use when required. Being, besides, in a compact mass, instead of scattered among the bullets, its power is much greater and it acts more effectively in throwing the bullets outward from the centre.
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51. Describe the process of filling Mortar shells.
Having been inspected to see that they are clean, dry, and in good order, place them on a block made for the purpose, or on rings of rope, or in indentations in the floor of the magazine, or on the ground, with the eyes up. The charge measured out in a powder-measure is poured in through a funnel, and any incendiary composition, such as pieces of port-fire, rock-fire, &c. is inserted. In the mean time the fuze is cut to the proper length according to the range, by resting it in a groove made in the block, or inserting it in a hole made in a block, or in a post, and sawing it across with the fuze-saw; or the fuze may be bored through with a gimlet perpendicularly to the axis, at the proper point.
The fuze is then tried in the eye, and should enter ¾ of its length. If it does not, it may be reduced by rasping. The head of it is covered with tow to prevent the breaking of the composition, the fuze-setter placed on, and the fuze driven with the mallet until the head projects not more than 0.2 in. to 0.4 in. above the surface of the shell. These shells are generally filled and the fuzes driven in the battery magazines, as they are required.
52. How are shells for columbiads and heavy guns loaded?
In the same way as Mortar shells; but as paper fuzes inserted in wooden or bronze fuze-plugs are used instead of wooden fuzes, the plug only is driven into its place, and stopped with tow after the bursting charge has been poured through it into the shell.
53. How are condemned shot and shell marked?