Great care must be used not to pass too many sheets through the machine at one time; the same applies to the regulating screw. The amount of damage that can be done to the paper by too heavy a pressure is astonishing, as the paper becomes quite brittle, and may perhaps even be cut as with a knife.
Another caution respecting new work. Recently printed books, if submitted to heavy pressure, either by the beating hammer or machine, are very likely to “set off,” that is, the ink from one side of the page will be imprinted to its opposite neighbour; indeed, under very heavy pressure, some ink, perhaps many years old, will “set off;” this is due in a great measure to the ink not being properly prepared.
Machines.—Of the many rolling machines in the market the principle is in all the same. A powerful frame, carrying two heavy rollers or cylinders, which are set in motion, revolving in the same direction, by means of steam or by hand. In many, extra power is supplied by the use of extra cog-wheels; the power is, however, gained at an expense of speed. The pressure is regulated by screws at the top.
CHAPTER III. COLLATING.
To collate, is to ensure that each sheet or leaf is in its proper sequence. Putting the sheets together and placing plates or maps requires great attention. The sheets must run in proper order by the signatures: letters are mostly used, but numbers are sometimes substituted. When letters are used, the alphabet is repeated as often as necessary, doubling the letter as often as a new alphabet is used, as B, C, with the first alphabet,[1] and AA, BB, CC or Aa, Bb, Cc, with the second repetition, and three letters with the third, generally leaving out J, V, W. Plates must be trimmed or cut to the proper size before being placed in the book, and maps that are to be folded must be put on guards. By mounting a map on a guard the size of the page, it may be kept open on the table beside the book, which may be opened at any part without concealing the map: by this method the map will remain convenient for constant reference. This is technically called “throwing out” a map.
[1] The text of a book always commences with B, the title and preliminary matter being reckoned as A.
To collate a book, it is to be held in the right hand, at the right top corner, then, with a turn of the wrist, the back must be brought to the front. Fan the sections out, then with the left hand the sheets must be brought back to an angle, which will cause them when released to spring forward, so that the letter on the right bottom |14| corner of each sheet is seen, and then released, and the next brought into view. When a work is completed in more than one volume, the number of the volume is indicated at the left hand bottom corner of each sheet. I need hardly mention that the title should come first, then the dedication (if one), preface, contents, then the text, and finally the index. The number on the pages will, however, always direct the binder as to the placing of the sheets. The book should always be beaten or rolled before placing plates or maps, especially coloured ones.
Presuming that we have a book with half a dozen plates, the first thing after ascertaining that the letter-press is perfect, is to see that all the plates are there, by looking to the “List of Plates,” printed generally after the contents. The plates should then be squared or cut truly, using a sharp knife and straight edge. When the plates are printed on paper larger than the book, they must be cut down to the proper size, leaving a somewhat less margin at the back than there will be at the foredge when the book is cut. Some plates have to face to the left, |15| some to the right, the frontispiece for instance; but as a general rule, plates should be placed on the right hand, so that on opening the book they all face upwards. When plates consist of subjects that are at a right angle with the text, such as views and landscapes, the inscription should always be placed to the right hand, whether the plate face to the right or to the left page. If the plates are on thick paper they should be guarded, either by adding a piece of paper of the same thickness or by cutting a piece from the plate and then joining the two again together with a piece of linen, so that the plate moves on the linen hinge: the space between the guard and plate should be more than equal to the thickness of the paper. If the plate is almost a cardboard, it is better and stronger if linen be placed both back and front. Should the book consist of plates only, sections may be made by placing two plates and two guards together, and sewing through the centre between the guards, leaving of course a space between the two guards, which will form the back.