The question of the cost of the Wrights' powerplants is most intriguing, as is that of their entire accomplishment. No detailed figures of actual engine costs are in the record, and it is somewhat difficult to imagine just how they managed to conduct an operation requiring so much effort and such material resources, given the income available from their fairly small bicycle business. The only evidence bearing on this is a statement that the maximum income from this business averaged $3,000 a year,[4] which of course had to cover not only the airplane and engine but all personal and other expenses. Yet they always had spare engines and spare parts available; they seemingly had no trouble acquiring needed materials and supplies, both simple and complex; and they apparently never were hindered at any time by lack of cash or credit. The only mention of any concern about money is a statement by Wilbur Wright in a letter of 20 May 1908 when, about to sail for France for the first public demonstrations, he wrote: "This plan would put it to the touch quickly and also help ward off an approaching financial stringency which has worried me very much for several months." It is a remarkable record in the economical use of money, considering all they had done up to that time. The myth that they had been aided by the earnings of their sister Katherine as a school teacher was demolished long ago.
The decision to build the engine themselves added one more requirement, and possibly to some extent a restriction, to the design. They undoubtedly desired to machine as much of the engine as possible in their own shop, and the very limited equipment they had would affect the variety of features and constructions that could be utilized, although experienced machine shops with sophisticated equipment were available in Dayton and it is obvious that the Wrights intended to, and did, utilize these when necessary. The use of their own equipment, of course, guaranteed that the parts they could handle themselves would be more expeditiously produced. They commenced work on the design and construction shortly before Christmas in 1902.
The subject of drawings of the engine is interesting, not only as history but also because it presents several mysteries. Taylor[5] stated, "We didn't make any drawings. One of us would sketch out the part we were talking about on a piece of scrap paper ..." Obviously somewhere in the operation some dimensions were added, for the design in many places required quite accurate machining. Orville Wright's diary of 1904 has the entry, "Took old engine apart to get measurements for making new engine." Finally, no Wright drawings of the original engine have been seen by anyone connected with the history or with the Wright estate. In the estate were two drawings (now at the Franklin Institute), on heavy brown wrapping paper, relating to one of the two very similar later engines built in 1904; one is of a cylinder and connecting rod, the other is an end view of the engine. Thus even if the very ingenious drafting board now in the Wright Museum at Carillon Park was available at the time there is no indication that it was used to produce what could properly be called drawings of the first engine.
There are in existence, however, two complete sets of drawings, both of which purport to represent the 1903 flight engine. One set was made in England for the Science Museum in the two years 1928 and 1939. The 1928 drawings were made on receipt of the engine, which was not disassembled, but in 1939 the engine was removed from the airplane, disassembled, the original 1928 drawings were corrected and added to, and the whole was made into one very complete and usable set. The other set was prepared in Dayton, Ohio, for Educational and Musical Arts, Inc.,[6] and was donated to the Smithsonian Institution. This latter set was started under the direction of Orville Wright, who died shortly after the work had been commenced.
The two sets of drawings, that is, the one of the Science Museum and that made in Dayton for the Smithsonian Institution, cannot be reconciled in the matter of details. Hardly any single dimension is exactly the same and essentially every part differs in some respect. Many of the forms of construction differ and even the firing order of the two engines is not the same, so that in effect the drawings show two different engines.
Figure 1.—First flight engine, 1903, valve side. (Photo courtesy Science Museum, London.)
The primary trouble is, of course, that the exact engine which flew in 1903 is no longer in existence, and since no original drawings of it exist, there is considerable doubt about its details. The engine had its crankcase broken in an accident to the airframe (this was caused by a strong wind gust immediately following the last of the first series of flights at Kitty Hawk), and when it was brought back to Dayton it was for some inexplicable reason completely laid aside, even though it presumably contained many usable parts. When the engine was disassembled to obtain measurements for constructing the 1904 engines, again apparently no drawings were made. In February 1906 Orville Wright wrote that all the parts of the engine were still in existence except the crankcase; but shortly after this the crankshaft and flywheel were loaned for exhibition purposes and were never recovered. In 1926 the engine was reassembled for an exhibition and in 1928 it was again reassembled for shipment to England. The only parts of this particular engine whose complete history is definitely known are the crankshaft and flywheel, which were taken from the 1904-1905 flight engine. This latter engine, now in the restored 1905 airplane in the Carillon Park Museum in Dayton, does not contain a crankshaft, and in its place incorporates a length of round bar stock.