Much of this development work was done by the laboratories of the General Electric Company and they were destined to contribute another great improvement. The blackening of the lamp bulbs was due to the evaporation of tungsten from the filament. All filaments up to this time had been confined in evacuated bulbs and the low pressure facilitates evaporation, as is well known. It had long been known that an inert gas in the bulb would reduce the evaporation and remedy other defects; however, under these conditions, there would be a considerable loss of energy through conduction of heat by the gases. In the vacuum lamp nearly all the electrical energy is converted into radiant energy, which is emitted by the filament and any dissipation of heat is an energy loss. A high vacuum was one of the chief aims up to this time, but a radical departure was pending.
If an ordinary tungsten-lamp bulb be filled with an inert gas such as nitrogen, the filament may be operated at a very much higher temperature without any more deterioration than takes place in a vacuum at a lower temperature. This gives a more efficient light but a less efficient lamp. The greater output of light is compensated by losses by conduction of heat through the gas. In other words, a great deal more energy is required by the filament in order to remain at a given temperature in a gas than in a vacuum. However, elaborate studies of the dependence of heat-losses upon the size and shape of the filament and of the physics of conduction from a solid to a gas, established the foundation for the gas-filled tungsten lamp. The knowledge gained in these investigations indicated that a thicker filament lost a relatively less percentage of energy by conduction than a thin one for equal amounts of emitted light. However, a practical filament must have sufficient resistance to be used safely on lighting circuits already established and, therefore, the large diameter and high resistance were obtained by making a helical coil of a fine wire. In fact, the gas-filled tungsten lamp may be thought of as an ordinary lamp with its long filament made into a short helical coil and the bulb filled with nitrogen or argon gas.
This development was not accidental and from a scientific point of view it is not spectacular. It did not mark a new discovery in the same sense as the discovery of X-rays. However, it is an excellent example of the great rewards which come to systematic, thorough study of rather commonplace physical laws in respect to a given condition. Such achievements are being duplicated in various lines in the laboratories of the industries. Scientific research is no longer monopolized by educational institutions. The most elaborate and best-equipped laboratories are to be found in the industries sometimes surrounded by the smoke and noise and vigorous activity which indicate that achievements of the laboratory are on their way to mankind. The smoke-laden industrial district, pulsating with life, is the proud exhibit of the present civilization. It is the creation of those who discover, organize, and apply scientific facts. But how many appreciate the debt that mankind owes not only to the individual who dedicates his life to science but to the far-sighted manufacturer who risks his money in organized quest of new benefits for mankind? A glimpse into a vast organization of research, which, for example, has been mainly responsible for the progress of the incandescent lamp would alter the attitude of many persons toward science and toward the large industrial companies.
The progress in the development of electric incandescent lamps is shown in the following table, where the dates and values are more or less approximate. It should be understood that from 1880 to the present time there has been a steady progress, which occasionally has been greatly augmented by sudden steps.
Approximate Values
| Date | Filament | Temperature | Lumens per watt |
|---|---|---|---|
| 1880 | Carbon | 3300°F. | 3.0 |
| 1906 | Carbon (graphitized) | 3400 | 4.5 |
| 1905 | Tantalum | 3550 | 6.5 |
| 1905 | Osmium | 3600 | 7.5 |
| 1906 | Tungsten (vacuum) | 3700 | 8.0 |
| 1914 | Tungsten (gas-filled) | up to 5300°F. | 10 to 25 |
Throughout the development of incandescent filament lamps many ingenious experiments were made which resulted usually in light-sources of scientific interest but not of practical value. One of the latest is the tungsten arc in an inert gas. By means of a heating coil, a small arc is started between two electrodes consisting of tungsten, but this as yet has not been shown to be practicable.
Another type of filament lamp was developed by Nernst in 1897. It was an ingenious application of the peculiar properties of rare-earth oxides. His first lamp consisted essentially of a slender rod of magnesia. This substance does not conduct electricity at ordinary temperatures, but when heated to incandescence it becomes conducting. Upon sufficient heating of this filament by external means while a proper voltage is impressed upon it, the electric current passes through it and thereafter this current will maintain its temperature. Thus such a filament becomes a conductor and will continue to glow brilliantly by virtue of the electrical energy which it converts into heat. Later lamps consisted of "glowers" about one inch long made from a mixture of zirconia and yttria, and finally a mixture of ceria, thoria, and zirconia was used. The glower is heated initially by a coil of platinum wire located near it but not in contact with it. Owing to the fact that this glower decreases rapidly in resistance as its temperature is increased, it is necessary to place in series with it a substance which increases in resistance with increasing current. This is called a "ballasting resistance" and is usually an iron wire in a glass bulb containing hydrogen. The heater is cut out by an electromagnet when the glower goes into operation. This lamp is a marvel of ingenuity and when at its zenith it was installed to a considerable extent. Its light is considerably whiter than that of the carbon filament lamps. However, its doom was sounded when metallic filament lamps appeared.
An interesting filament was developed by Parker and Clark by using as a core a small filament of carbon. This flashed in an atmosphere containing a vapor of a compound of silicon, became coated with silicon. This filament was of high specific resistance and appeared to have promise. It has not been introduced commercially and doubtless it cannot compete with the latest tungsten lamps.
Electric incandescent lamps are the present mainstay of electric illumination and, it might be stated, of progress in lighting. Wonderful achievements have been accomplished in other modes of lighting and the foregoing statement is not meant to depreciate those achievements. However, the incandescent filament lamp has many inherent advantages. The light-source is enclosed in an air-tight bulb which makes for a safe, convenient lamp. The filament is capable of subdivision, with the result that such lamps vary from the minutest spark of the smallest miniature lamp to the enormous output of the largest gas-filled tungsten lamp. The outputs of these are respectively a fraction of a lumen and twenty-five thousand lumens; that is, the luminous intensity varies from an equivalent of a small fraction of a standard candle to a single light-source emitting light equivalent to two thousand standard candles.