Figure 19.—Vander Woerd’s patent, seen here, covered the combination of a master screw, toolslide and work in a rigid frame to be supported and driven by outside means of no required precision. U.S. patent 293930 dated February 1884.
As the power and speed of automobiles and aircraft increased, critical parts became more highly stressed. Gears and threaded parts were particularly troublesome details of the mechanism because of the stresses concentrated in them, and, in the case of gears, because of the internal and external stresses originating in minute deviations from the ideal of tooth form and spacing. The problems were not entirely new but had hitherto been solved by increasing the size of the parts, an avenue of limited utility to designers in these fields where total weight as well as the effects of mass and inertia are so important. By making these parts of heat-treated steel, the strength could be made suitable while the size and mass of the parts were kept within bounds. The necessary processes of heat-treating were not always applicable to finished parts as they sometimes destroyed both finish and accuracy. Grinding, which was well developed for the simple plane, cylindrical, and conical surfaces so widely used in mechanisms, had to be extended to threads and gears so that they could be finished after heat-treating. Sometimes the gear teeth themselves were ground; for other applications it was sufficient to improve the accuracy of the gear cutters.
Figure 20.—A hob-grinding machine patented in 1932 and incorporating the master-screw principle. Carl G. Olson’s U.S. patent 1874592.
Attempts to produce gear hobs free of the imperfections and distortions introduced by heat treatment led to another return to the use of the master lead screw. [Figure 20] illustrates a machine having this feature which was patented in 1932 by Carl G. Olson. [6] In speaking of the spindle-driving mechanism disclosed in earlier patents, the patent goes on to say:
This driving mechanism includes an integral spindle 20, one extremity thereof being designed for supporting a hob 22 and the other extremity thereof being formed so as to present a lead screw 24. The spindle 20 is mounted between a bearing 26 and a bearing 28, the latter bearing providing a nut in which the lead screw 24 rotates…. From the description thus far given it will be apparent that the rotation of the lead screw 24 within the bearing or nut 28 will cause the hob to be moved axially, the lead of the screw 24 being equal to the lead of the thread in the hob.
Claim 8 which concludes the descriptive portion of the patent states in part:
In a hob grinding machine of the class described, a rotary work supporting spindle, means for effecting longitudinal movement of the spindle, a tool holder for supporting a grinding wheel in operative position with respect to the work supported by the spindle during the rotary and longitudinal movement thereof, …