With few exceptions, civil engineering is a field in which the ultimate goal is the assemblage of materials into a useful structural form according to a scientifically derived plan which is based on various natural and man-imposed conditions. This is true whether the result be, for example, a dam, a building, a bridge, or even the fixed plant of a railroad. However, one principal branch of the field is based upon an entirely different concept. In the engineering of tunnels the utility of the “structure” is derived not from the bringing together of elements but from the separation of one portion of naturally existing material from another to permit passage through a former barrier.
In tunneling hard, firm rock, this is practically the entire compass of the work: breaking away the rock from the mother mass, and, coincidently, removing it from the workings. The opposite extreme in conditions is met in the soft-ground tunnel, driven through material incapable of supporting itself above the tunnel opening. Here, the excavation of the tunneled substance is of relatively small concern, eclipsed by the problem of preventing the surrounding material from collapsing into the bore.
Figure 2.—Hoosac Tunnel. Method of working early sections of the project; blast holes drilled by hand jacking. MHT model—1/2" scale. (Smithsonian photo 49260-L.)
In one other principal respect does tunnel engineering differ widely from its collateral branches of civil engineering. Few other physical undertakings are approached with anything like the uncertainty attending a tunnel work. This is even more true in mountain tunnels, for which test borings frequently cannot be made to determine the nature of the material and the geologic conditions which will be encountered.
The course of tunnel work is not subject to an overall preliminary survey; the engineer is faced with not only the inability to anticipate general contingencies common to all engineering work, but with the peculiar and often overwhelming unpredictability of the very basis of his work.
Subaqueous and soft-ground work on the other hand, while still subject to many indeterminates, is now far more predictable than during its early history, simply because the nature of the adverse condition prevailing eventually was understood to be quite predictable. The steady pressures of earth and water to refill the excavated area are today overcome with relative ease and consistency by the tunneler.
In tunneling as in no other branch of civil engineering did empiricism so long resist the advance of scientific theory; in no other did the “practical engineer” remain to such an extent the key figure in establishing the success or failure of a project. The Hoosac Tunnel, after 25 years of legislative, financial, and technical difficulties, in 1875 was finally driven to successful completion only by the efforts of a group who, while in the majority were trained civil engineers, were to an even greater extent men of vast practical ability, more at home in field than office.
DeWitt C. Haskin (see [p. 234]), during the inquest that followed the death of a number of men in a blowout of his pneumatically driven Hudson River Tunnel in 1880, stated in his own defense: “I am not a scientific engineer, but a practical one … I know nothing of mathematics; in my experience I have grasped such matters as a whole; I believe that the study of mathematics in that kind of work [tunneling] has a tendency to dwarf the mind rather than enlighten it….” An extreme attitude perhaps, and one which by no means adds to Haskin’s stature, but a not unusual one in tunnel work at the time. It would not of course be fair to imply that such men as Herman Haupt, Brunel the elder, and Greathead were not accomplished theoretical engineers. But it was their innate ability to evaluate and control the overlying physical conditions of the site and work that made possible their significant contributions to the development of tunnel engineering.