Fig. 708.--Method of locating grounded armature coil. B is a battery or dynamo circuit giving a current of a few amperes through the armature by its own brushes (1 and 2). At G is placed a roughly made galvanometer, to carry some 25 amperes or so, one terminal being in connection with the shaft of the armature, and the other attached to a movable brush 3. Since the function of the particular galvanometer is simply to show a deflection when a current is passing, and to mark zero when there is none, a coil of thick wire with a pocket compass in the center will do all that is required, but care must be taken to remove it sufficiently far away from the disturbing effects of the armature magnetism. The manner of testing is as follows: Assume a steady current to be flowing from battery B through the armature; touch the commutator with brush 3, and a current will flow through G. Slowly rotate the armature or the brush 3 until the galvanometer G shows no deflection. The coil in contact with 3 will be found to be grounded. A hand regulator or rheostat R may be inserted in series with the battery or dynamo circuit to regulate the strength of the current passing.
Ques. What is the advantage of this test?
Ans. The damaged coil can be located without unsoldering the coils from the commutator, which is sometimes a difficult operation without proper tools; further, the fault can frequently be repaired without disconnecting any of the wires if its exact position be determined.
Magneto Test for Grounded Armatures.--A magneto test for grounded armatures is not to be recommended, as armatures often possess sufficient static capacity to cause a magneto to ring even though there be no leak. This is due to the alternating current given by the magneto for when the circuit has capacity it acts as a condenser and at each revolution of the armature of the magneto a rush of current goes out and returns, charging the surfaces of the conductor alternately in opposite directions, and ringing the bell during the process.
Fig. 709.--Method of binding armature winding. Complete appliances for handling armatures in making repairs are usually not available with most street railway companies, since they are so seldom required. When needed, therefore, some temporary contrivance must be resorted to for help in the dilemma. Should an armature burn out, some local concern that makes coils and rewinds armatures may be available to do the work; again, it will be necessary to send to the manufacturers for a man, as soon as coils can be made ready for the work. In no case should any but an experienced man be given charge of this work. But if there be any doubt as to whether the armature is really burnt out, let a competent man be the judge. When a large armature needs repairing, a pair of chain tongs can be used on some part of the shaft when putting in the coils, and a block and tackle, as shown, can be used, when putting on the band wires. Do not finish one band and then cut off the wire, but run it over for the next, etc. Then solder and trim off the wires.
Breaks in Armature Circuit.--A partial or complete break in the armature circuit is always accompanied by heavy sparking at the commutator, but not, as a rule, by an excessive heating of the armature or slipping of the belt, and this enables the fault to be distinguished from a short circuit. The faulty part can always be readily located by the "flat" which it produces upon the surface of the commutator. The armature circuit being open at the faulty part, heavy sparking results at every half revolution as the brushes pass over it, and as a consequence the corresponding segments become "pitted" or "flattened" with respect to the others; they may easily be discovered on examination.
Breaks in the armature circuit may occur in either the commutator or in the coils of the armature. To ascertain whether it be in the latter, carefully examine the winding of the faulty coil.
The defect may be sought for more particularly at the commutator end of the armature, as breaks in the wire are most frequent where the connections are made with the commutator segments. If no break can be discovered, try passing a heavy current through the faulty coil by means of the brushes.
If a partial break exist with sufficient contact to pass a current, the coil will be heated at that point and may be discovered by running the fingers over the coil.
When located, the fault may be repaired by rewinding the coil, or carefully cleaning the broken ends and jointing.
The fault may also be temporarily repaired by soldering the adjacent commutator segments together without disconnecting the coil.