Ques. What kind of oil should be used on the commutator?

Ans. Mineral oil, such as vaseline, or any other hydrocarbon. Animal or vegetable oils should be avoided, as they have a tendency to carbonize, and thus cause short circuiting of the commutator, with attendant sparking.

Figs. 721 to 723.--Method of repairing a large hole burned in two adjacent bars of a commutator. [Fig. 721] shows the hole. The first operation is to clean carefully and tin the surface of the hole. The two bars are then wedged apart and mica strips, A B, [fig 722], of the requisite size and thickness forced in. The commutator must now be warmed up as much as possible by means of soldering irons, and strips of mica, C D, E F, [fig. 723], placed at the front and back of the hole, being kept in position by pieces of wood W, solder is poured into the hole from a ladle, using a rough mica funnel to guide it.

Overload of Dynamo.--It may happen, through some cause or other that a greater output is taken from the machine than it can safely carry. When this is the case, the fact is indicated by excessive sparking at the brushes, great heating of the armature and other parts of the dynamo, and possibly by the slipping of the belt (if it be a belt driven machine), resulting in a noise. The causes most likely to produce overload are:

  1. Excessive voltage;
  2. Excessive current;
  3. Reversal of polarity of dynamo;
  4. Short circuits or grounds in dynamo, or external circuits.

Ques. What is the indication of excessive voltage?

Ans. It is indicated by the voltmeter, or by the brilliancy of the pilot lamp.

Fig. 724.--Method of smoothing commutator with a stone. The proper stone to use is made out of white sandstone similar to that used for grindstones, but a trifle softer. It is dove-tailed into a holder, as shown in the illustration, and held in place by a set screw. When being used, one knob is grasped in one hand and the other knob in the other hand, the stone being moved back and forth along the length of the commutator. As the stone will become coated with copper at first, it must be cleaned frequently by means of coarse sandpaper. The fine dust from the stone will get under the brushes and wear them to a very close fit. After using the stone, finish with fine sandpaper.