It is a good plan to keep the windows of the battery room open as much as possible.
Engine. The engine which drives the generator requires attention occasionally. Wipe off all dirt, oil or grease. Keep the engine well lubricated with a good oil. If grease cups are used, give these several turns whenever the engine is run to charge the battery. Use clean fuel, straining it, if necessary, through a clean cloth or chamois, if there is any dirt in it. The cooling water should also be clean, and in winter a non-freezing preparation should be added to it. Do not change the carburetor setting whenever the engine does not act properly. First look over the ignition system and spark plug for trouble, and also make sure that the carburetor is receiving fuel. If possible, overhaul the engine once a year to clean out the carbon, tighten bearings and flywheel, remove leaky gaskets, and so on.
Generator. Keep the outside of the generator clean by wiping it occasionally with an oiled rag. See that there is enough lubricating oil in the bearings, but that there is not too much oil, especially in the bearing at the commutator end of the generator. Keep the commutator clean. If it is dirty, wipe it with a rag moistened slightly with kerosene. The brushes should be lifted from the commutator while this is being done. Finish with a dry cloth. If the commutator is rough it may be made smooth with fine sandpaper held against it while the generator is running, and the brushes are lifted.
The surfaces of the brushes that bear on the commutator should be inspected to see that they are clean, and that the entire surfaces make contact with the commutator. The parts that are making contact will look smooth and polished, while other parts will have a dull, rough appearance. If the brush contact surfaces are dirty or all parts do not touch the commutator, draw a piece of fine sandpaper back and forth under the brushes, one at a time, with the sanded side of the paper against the brush. This will clean the brushes and shape the contact surfaces to fit the curve of the commutator. Brushes should be discarded when they be come so short that they do not make good contact with the commutator. See that the brush holders and brush wires are all tight and clean. Watch for loose connections of wires, as these will cause voltage loss when the generator is charging the battery. Watch for "high mica," which means a condition in which the insulation between the segments projects above the surface of the commutator, due to the commutator wearing down faster than the insulation. If this condition arises, the mica should be cut down until it is slightly below the surface of the commutator. An old hack saw blade makes a good tool for this purpose. A commutator may have grooves cut in by the brushes. These grooves do no harm as long as the brushes have become worn to the exact shape of the grooves. When the brushes are "dressed" with sandpaper, however, they will not fit the grooves, and the commutator should be turned down in a lathe until the grooves are removed.
A steady low hum will be heard when the generator is in operation. Loud or unusual noises should be investigated, however, as a bearing may need oil, the armature may be rubbing on the field pole faces, and so on.
Watch for overheating of the generator. If you can hold your hand on the various parts of the generator, the temperature is safe. If the temperature is so high that parts may be barely touched with the hand, or if an odor of burned rubber is noticeable, the generator is being overheated, and the load on the generator should be reduced.
Switchboard. Clean off dirt and grease occasionally. Keep switch contacts clean and smooth. If a "cutout" is on the board, keep its contacts smooth and clean. If the knife switch blades are hard to move, look for cutting at the pivots. Something may be cutting into the blades. If this is found to be the case, use a file to remove all roughness from the parts of the pivot. See that no switches are bent or burned.
Keep the back of the board clean and dry as well as the front. See that all connections are tight. Keep all wires, rheostats, etc., perfectly clean. A coat of shellac on the wires, switch studs, etc., will be helpful in keeping these parts clean.
Care of Battery
Cleanliness. Keep the battery and battery rack clean. After a charge is completed, wipe off any electrolyte that may be running down the outsides of the jars. Wipe all electrolyte and other moisture from the battery rack. Occasionally go over the rack with a rag wet with ammonia or washing soda solution. Then finish with a dry cloth. Paint the rack with asphaltum paint once a year, or oftener if the paint is rubbed or scratched.