When sealing compound and jar have been heated sufficiently, turn jar upside down (Fig. 315) and carefully place jar over element and press gently into compound. (Do not press hard.) Immediately place jar and element upright, and press cover firmly into place. (Press hard.) Finally, tighten sealing nuts. The cell is now ready for the electrolyte.
Filling Cell with Electrolyte
Repaired cells should be filled with electrolyte of 1.200 specific gravity, or with water, as the case may require.
Standard Delco-Light electrolyte of 1.220 specific gravity may be purchased from the Delco Light distributor. The 1.220 electrolyte should be reduced to 1.200 by adding a very small amount of distilled water. This should be thoroughly mixed by pouring the solution from one battery jar into another. The 1.200 specific gravity electrolyte may then be added to the newly assembled cell until flush with the water line.
Charging
The completed KXG-13 cell should be placed on a 12-ampere charge and kept on charge until maximum gravity has been reached. A KXG-7 cell should be charged at a 6-ampere rate.
Adjusting Gravity of Electrolyte
If the maximum gravity is above 1.220, draw off some of the electrolyte and refill to water line with distilled water. The charge should then be continued for at least one hour to thoroughly mix the electrolyte before taking another hydrometer reading. It may be necessary to repeat this operation.
If the maximum gravity is below 1.220, pour off the electrolyte into a glass jar or a suitable receptacle, and then refill the cell with 1.220 electrolyte. Charge for one hour to thoroughly mix the solution before checking readings.