[12. GENERAL SHOP INSTRUCTIONS]
Complete instructions for giving a bench charge. Instructions for Burning Cell Connectors and Terminals. Burning Plates to Strap and Posts. Post Building. Extending Plate Lugs. Moulding Lead Parts. Handling and Mixing Acid. Putting New Batteries Into Service (Exide, Vesta, Philadelphia, Willard, Westinghouse, Prest-O-Lite). Installing Battery on Car. Wet and Dry Storage of Batteries. Age Codes (Exide, Philadelphia, Prest-O-Lite, Titan, U.S.L., Vesta, Westinghouse, Willard). Rental Batteries. Terminals for Rental Batteries. Marking Chapter Page Rental Batteries. Keeping a Record of Rental Batteries. General Rental Policy. Radio Batteries. Principles of Audion Bulb for Radio. Vesta Radio Batteries. Westinghouse Radio Batteries. Willard Radio Batteries. Universal Radio Batteries. Exide Radio Batteries. Philadelphia Radio Batteries. U.S.L. Radio Batteries. Prest-O-Lite Radio Batteries. "Dry" Storage Batteries. Discharge Tests. 15 Seconds High Rate Discharge Test. 20 Minutes Starting Ability Discharge Test. "Cycling" Discharge Tests. Discharge Apparatus. Packing Batteries for Shipping. Safety Precautions for the Repairman. Testing the Electrical System of a Car. Complete Rules and Instructions for Quickly Testing, Starting and Lighting System to Protect Battery. Adjusting Generator Outputs. How and When to Adjust Charging Rate. Re-insulating the Battery. Testing and Filling Service. Service Records. Illustrations of Repair Service Record Card. Rental Battery Stock Card.
Purchasing Methods. Stock Records. The Use and Abuse of Credit. Proper Bookkeeping Records. Daily Exhibit Record. Statistical and Comparative Record.
[14. WHAT'S WRONG WITH THE BATTERY?]
"Service." Calling and Delivering Repaired Batteries. How to Diagnose Batteries That Come In. Tests on Incoming Batteries. General Inspection of Incoming Batteries. Operation Tests for Incoming Batteries. Battery Trouble Charts. Causes of Low Gravity or Low Voltage. Causes of Unequal Gravity Readings. Causes of High Gravity. Causes of Low Electrolyte. How to Determine When Battery May Be Left on Car. How to Determine When Battery Must Be Removed from Car. How to Determine When It Is Unnecessary to Open a Battery. How to Determine When Battery Must Be Opened.
How to Open a Battery.— Cleaning Outside of Battery Before Opening. Drilling and Removing Connectors and Terminals. Removing the Sealing Compound by Steam, Hot Water, Hot Putty Knife, Lead Burning Flame, and Gasoline Torch. Lifting Plates Out of Jars. Draining Plates. Removing Covers. Scraping Sealing Compound from the Covers. Scraping Sealing Compound from Inside of Jars.
What Must Be Done with the Opened Battery?— Making a Preliminary Examination of Plates. When to Put in New Plates. When Old Plates May Be Used Again. What to Do with the Separators. Find the Cause of Every Trouble. Eliminating "Shorts." Preliminary Charge After Eliminating Shorts. Washing and Pressing Negatives. Washing Positives. Burning on New Plates. Testing Jars for Cracks and Holes. Removing Defective Jars. Repairing the Case.
Reassembling the Elements.— Putting in Now Separators. Putting Elements Into Jars. Filling Jars with Electrolyte. Putting Chapter Page on the Covers. Sealing the Covers. Burning on the Connectors and Terminals. Marking the Repaired Battery. Cleaning and Painting the Case. Charging the Rebuilt Battery. Testing.