[Footnote A: An instrument called a "Foot-pounds Machine" has been invented by Lieut. Quinan, U.S. Army. It consists of three boards, connected so as to form a slide 16 feet high, in which a weight (the shot of the pressure gauge) can fall freely. One of the boards is graduated into feet and half feet. The horizontal board at the bottom, upon which the others are nailed, rests upon a heavy post set deep in the ground, upon which is placed the piston of the gauge, which in this case serves as an anvil on which to place the lead cylinders. The shot is raised by means of a pulley, fixed at the top of the structure, to any desired height, and let go by releasing the clutch that holds it. The difference between the original length and the reduced length gives the compression caused by the blow of the shot in falling, and gives the value in foot-pounds required to produce the different amounts of compression. (Vide Jour. U.S. Naval Inst., 1892.)]
[Illustration: FIG. 57.—MICROMETER CALIPERS FOR MEASURING DIAMETER OF
LEAD CYLINDERS.]
~The Use of Lead Cylinders.~—The method of using lead cylinders to test the strength of an explosive is a very simple affair, and is conducted as follows:—A solid cast lead cylinder, of any convenient size, is bored down the centre for some inches, generally until the bore-hole reaches to about the centre of the block. The volume of this hole is then accurately measured by pouring water into it from a graduated measure, and its capacity in cubic centimetres noted. The bore-hole is then emptied and dried, and a weighed quantity (say 10 grms.) of the explosive pressed well down to the bottom of the hole. A hole is then made in the explosive (if dynamite) with a piece of clean and rounded glass rod, large enough to take the detonator. A piece of fuse, fitted with a detonator, is then inserted into the explosive and lighted. After the explosion a large pear- shaped cavity will be found to have been formed, the volume of which is then measured in the same way as before.
The results thus obtained are only relative, but are of considerable value for comparing dynamites among themselves (or gun-cottons). Experiments in lead cylinders gave the relative values for nitro-glycerine 1.4, blasting gelatine 1.4, and dynamite 1.0. (Fig. 58 shows sections of lead cylinders before and after use.)
[Illustration: FIG. 58.—LEAD CYLINDERS BEFORE AND AFTER USE.]
Standard regulations for the preparation of lead cylinders may be found in the Chem. Zeit., 1903, 27 [74], 898. They were drawn up by the Fifth International Congress of App. Chem., Berlin. The cylinder of lead should be 200 mm. in height and 200 mm. in diameter. In its axis is a bore-hole, 125 mm. deep and 25 mm. in diameter. The lead used must be pure and soft, and the cylinder used in a series of tests must be cast from the same melt. The temperature of the cylinders should be 15° to 20° throughout. Ten grms. of explosive should be used and wrapped in tin-foil. A detonator with a charge of 2 grms., to be fired electrically, is placed in the midst of the explosive. The cartridge is placed in the bore-hole, and gently pressed against the bottom, the firing wires being kept in central position. The bore-hole is then filled with dry quartz sand, which must pass through a sieve of 144 meshes to the sq. cm., the wires being .35 mm. diameter. The sand is filled in evenly, any excess being levelled off. The charge thus prepared is then fired electrically. The lead cylinder is then inverted, and any residues removed with a brush. The number of c.c. of water required to fill the cavity, in excess of the original volume of the bore-hole, is a measure of the strength of the explosive. The results are only comparable if made with the same class of explosive. A result is to be the mean of at least three experiments. The accuracy of the method depends on (a) the uniform temperature of the lead cylinder (15° to 20° C. 7); (b) on the uniformity of the quartz sand; (c) on the uniformity of the measurements.
[Illustration: FIG. 59.—NOBLE'S PRESSURE GAUGE.]
~Noble's Pressure Gauge.~—The original explosive vessels used by Captain Sir A. Noble in his first experiments were practically exactly similar to those that he now employs, which consists of a steel barrel A (Fig. 59), open at both ends, which are closed by carefully fitted screw plugs, furnished with steel gas checks to prevent any escape past the screw. The action of the gas checks is exactly the same as the leathers used in hydraulic presses. The pressure of the gas acting on both sides of the annular space presses these sides firmly against the cylinder and against the plug, and so effectually prevents any escape. In the firing plug F is a conical hole closed by a cone fitting with great exactness, which, when the vessel is prepared for firing, is covered with fine tissue paper to act as an insulator. The two firing wires GG, one in the insulated cone, the other in the firing plug, are connected by a very fine platinum wire passing through a glass tube filled with meal powder. The wire becomes red-hot when connection is made with a Leclanché battery, and the charge which has previously been inserted into the vessel is fired. The crusher plug is fitted with a crusher gauge H for determining the pressure of the gases at the moment of explosion, and in addition there is frequently a second crusher gauge apparatus screwed into the cylinder. When it is desired to allow the gases to escape for examination, the screw J is slightly withdrawn. The gases then pass into the passage I, and can be led to suitable apparatus in which their volume can be measured, or in which they can be sealed for subsequent chemical analysis.
The greatest care must be exercised in carrying out experiments with this apparatus; it is particularly necessary to be sure that all the joints are perfectly tight before exploding the charge. Should this not be the case, the gases upon their generation will cut their way out, or completely blow out the part improperly secured, in either case destroying the apparatus. The effect produced upon the apparatus when the gas has escaped by cutting a passage for itself is very curious. The surface of the metal where the escape occurred presents the appearance of having been washed away in a state of fusion by the rush of the highly heated products.
~The Pressure Gauge.~—The pressure is found by the use of a little instrument known as the pressure gauge which consists of a small chamber formed of steel, inside of which is a copper cylinder, and the entrance being closed by a screw gland, in which a piston, having a definite sectional area, works. There is a gas check E (Fig. 60) placed in the gland, and over the piston, which prevents the admission of gas to the chamber. When it is desired to find the pressure in the chamber of a gun, one or more of these crushers are made up with or inserted at the extreme rear end of the cartridge, in order to avoid their being blown out of the gun when fired. This, however, often takes place, in which case the gauges are usually found a few yards in front of the muzzle. The copper cylinders which register the pressure are made 0.5 inch long from specially selected copper, the diameters being regulated to give a sectional area of either 1/12 or 1/24 square inch.