To enable the most various widths of backs to be quickly inserted and to supply a substitute for the thick layers of cardboard packing which make a fine impression impossible, a special contrivance with metal pads has been made. This is shown in the sketch herewith.
Mention has already been made of the table (or matrix). This is a bed of stout boards which is intended to serve the double purpose of saving the blocks when blocking thin articles (backs of covers, &c.) and also for strengthening and equalising the resistance from below when working on heavier articles. Faults arising during working, such as insufficient adhesion of the gold (and an increased pressure) may be set right by pasting on pieces of paper to the matrix or table.
The matrices consist of strong but thin material; the best is wrappers or the thinnest board. After use they are kept for subsequent repetitions of the same or for other work.
The lettering must always be set up fresh for each job, whilst the ornamental pieces may be arranged on the tables or matrices at hand after the existing original impression.
Setting the type is a special art and calls for considerable taste and skill; the letters very easily slip out of the type-holder, especially where very small type is used, unless special precautions are taken to prevent this. Here we will pass over the most important point in the arrangement of the types and refer to the paragraph dealing with "Lettering" under "Hand-tooling"; what holds good there always holds good here.
Lettering is always set upon special pieces of board and afterwards encased in a type-holder, as it demands much more attention and subsequent correction. These boards should likewise be wrappers of the same thickness as those used at the same time for the ornaments. For fixing, cobblers' wax is likewise used. The favourite method frequently adopted of using glue coated with paste is not to be recommended, because the letters do not admit of proper setting upon this gelatinous mass. Not only do the lines of letters require to be kept right by means of a strip of metal or metal line, they must be carefully adjusted after taking a light impression, especially when using a very small type. The first pull must be under so light a pressure that on a soft paper everything is distinctly visible. The lines are arranged from this proof, whilst each single letter is carefully checked. Where letters do not show up properly they must be backed up with paper of suitable thickness on the board until all unevenness disappears. The lighter the pressure applied the easier it will be to make corrections. Letters heavily pressed at the outset can seldom be properly rectified afterwards.
In large editions it does happen, in spite of all precautions, that single letters work loose and fall out; this may damage parts of the plate as well as valuable covers, and one therefore tries to guard against it. Some take narrow strips of cloth and paste one round each line of type, others pour liquid glue between the lines which, when thoroughly dry and hard, is a very sure means of preventing the falling out of any piece of type.
When everything is in order, the type is likewise inserted; various parts of the back of the board are well waxed and the table is then pushed in and the press closed tight. It remains closed until all parts are thoroughly dry, for it is only then that we may feel assured that no parts can fall out. The drying may be hastened by opening the press about a quarter of an hour later and drawing out the plate, likewise the table, and now allowing plate and table to dry by exposure. If any parts of the plate should lift, wax must again be applied and once more pressed.
When the plates and press are got into working order, and the backs or covers have received their register marks by means of the template, the blocking may be commenced. The table is drawn out, a piece of work pushed in to the register, and the press closed. It is necessary that the press should have been previously regulated to the thickness of the article being blocked, and to begin with a light pressure at first, as heavier pressure can be applied afterwards if required. Cloth requires sharper pressure than leather. Large heavy covers are always blocked with the press quite closed, whilst small things like single titles, hat linings, ties, &c., are finished with only a short pull of the lever. The correct regulation of the pressure rests with the worker.