Of Copper.
PROCESS I.
To separate Copper from its Ore.
Beat your Copper ore to a fine powder, having first freed it as accurately as possible, by washing and roasting, from all stony, earthy, sulphureous, and arsenical parts. Mix your ore thus pulverized with thrice its weight of the black flux; put the mixture into a crucible; cover it with common salt to the thickness of half an inch, and press the whole down with your finger. With all this the crucible must be but half full. Set it in a melting furnace; kindle the fire by degrees, and raise it insensibly till you hear the Sea-salt crackle. When the decrepitation is over, make the crucible moderately red-hot for half a quarter of an hour. Then give a considerable degree of heat, exciting the fire with a pair of good perpetual bellows, so that the crucible may become very red-hot, and be perfectly ignited. Keep the fire up to this degree for about a quarter of an hour; then take out the crucible, and with a hammer strike a few blows on the floor whereon you set it. Break it when cold. If the operation hath been rightly and successfully performed, you will find at the bottom of the vessel a hard Regulus, of a bright yellow colour, and semi-malleable; and over it a scoria of a yellowish brown colour, hard and shining, from which you may separate the Regulus with a hammer.
OBSERVATIONS.
Copper in the ore is often blended with several other metallic substances, and with volatile minerals, such as Sulphur and Arsenic. Copper ores also frequently participate of the nature of the pyrites, containing a martial and an unmetallic earth, both of which are entirely refractory, and hinder the ore from melting. In this case you must add equal parts of a very fusile glass, a little borax, and four parts of the black flux, to facilitate the fusion. The black flux is moreover necessary to furnish the Copper with the Phlogiston it wants, or restore so much thereof as it may lose in melting. For the same reason, when any ore, but that of Gold or Silver, is to be smelted, it is a general rule to add some black flux, or other matter abounding with Phlogiston.
The Regulus produced by this operation is not malleable, because it is not pure Copper, but a mixture of Copper with all the other metallic substances that were in the ore; except such as were separated from it by roasting, of which it contains but little.
According to the nature of the metallic matters that remain combined with the Copper after this fusion, the colour of the Regulus is either like that of pure Copper, or a little more whitish: it is also frequently blackish, which has procured it the name of Black Copper. In this state, and even in general, it is usual enough to call this Regulus by the name of Black Copper, when alloyed with other metallic substances that render it unmalleable, whatever its colour be.
Hence it appears that there may be several different sorts of Black Copper. Iron, Lead, Tin, Bismuth, and the reguline part of Antimony, are almost always combined with the ores of Copper, in a multitude of different proportions; and all these substances, being reduced by the black flux in the operation, mix and precipitate with the Copper. If the ore contain any Gold or Silver, as is pretty often the case, these two metals also are confounded with the rest in the precipitation, and become part of the Black Copper.
Pyritose, sulphureous, and arsenical Copper ores may be fused, in order to get rid of the grosser heterogeneous parts, without previously roasting them: but in this case no alkaline flux must be mixed with the ore; because the Alkali in combination with the Sulphur would produce a Liver of Sulphur, and so dissolve the metalline part; by which means all would be confounded together, and no Regulus, or very little, be precipitated. On this occasion therefore nothing must be added to promote the fusion, but some tender fusile glass, together with a small quantity of borax.