PROCESS II.
To separate Lead from Copper.
With luting earth and charcoal-dust make a flat vessel, widening upwards, and large enough to contain your metalline mass. Set it shelving downwards from the back towards the fore-part; and in the fore-part, at the bottom, make a little gutter communicating with another vessel of the same nature, placed near the former and a little lower. Let the mouth of the gutter within side the upper vessel be narrowed, by means of a small iron plate fixed across it, while the loam is yet soft; so as to leave a very small aperture, in the lower part of this canal, sufficient to discharge the Lead as it melts. Dry the whole by placing lighted coals around it.
When this apparatus is dry, put your mixed mass of Copper and Lead into the upper vessel: both in that, and in the other vessel, light a very gentle fire of wood or charcoal, so as not to exceed the degree of heat necessary to melt Lead. In such a degree of heat the Lead contained in the mixed mass will melt, and you will see it run out of the upper vessel into the lower; at the bottom of which it will unite into a Regulus. When in this degree of heat no more Lead flows, increase the fire a little, so as to make the vessel moderately red.
When no more will run, collect the Lead contained in the lower vessel. Melt it over again in an iron ladle, with a degree of fire sufficient to make the ladle red; throw into it a little tallow or pitch, and while it burns keep stirring the metal, in order to reduce any part of it that may be calcined. Remove the pellicle or thin crust which will form on the surface; squeeze out all the Lead it contains, and then put it to the mass of Copper left in the upper vessel. Check the fire, and in the same manner take off a second skin that will form on the surface of the Lead. Lastly, when the metal is ready to fix, take off the skin that will then appear on it. The Lead remaining after this will be very pure, and free from all alloy of Copper.
With regard to the Copper itself, you will find it in the upper vessel covered with a thin coat of Lead: and if the Lead mixed with it was in the proportion of a fourth or a fifth part only, and the fire applied was gentle and slow, it will retain nearly the same form after the operation that the mixed mass had before.
OBSERVATIONS.
Lead frequently remains mixed with Copper after the reduction of its ore, especially if the ore was pyritose. Though Copper be a much more beautiful and more ductile metal than Lead, yet the latter by being alloyed with the former is rendered eager and brittle. This bad quality is easily discovered by the eye on breaking it: for the surface of the broken part appears all granulated; whereas when it is pure it is more evenly, and resembles a congeries of solid angles. If the Lead be alloyed with a considerable quantity of Copper, its colour hath a yellowish cast.
Considering the bad qualities which Copper communicates to Lead, it is necessary to separate these two metals from each other. The method above laid down is the simplest and the best. It is founded on two properties belonging to Lead: the first is that of being much more fusible than Copper; so that it will melt and run in a degree of heat that is not capable of making the Copper even red-hot, which yet is very far from being able to melt it: the second is, that Lead, though it hath an affinity with Copper, and unites very perfectly therewith, yet is not able to dissolve it without a greater heat than the degree barely necessary to fuse Lead. Hence it comes that Lead may be melted in a Copper vessel, provided no greater degree of heat be applied than that purpose requires. But when the Lead becomes so hot as to be red, fume, and boil, it instantly begins to dissolve the Copper. For this reason, it is essential to the success of our operation that a moderate degree of heat only be applied, and no greater than is requisite to keep the Lead in fusion.