Till this process was published, we knew no method of obtaining pure Zinc directly from the Lapis Calaminaris.
Most of the Zinc we have comes from an ore of difficult fusion that is worked at Goslar, and yields, at one and the same time, Lead, Zinc, and another metallic matter called Cadmia Fornacum, which also contains much Zinc, as we shall afterwards see.
The furnace used for smelting this ore is closed on its fore-side with thin plates or tables of stone, not above an inch thick. This stone is greyish, and bears a violent fire.
In this furnace the ore is melted amidst charcoal, by the help of bellows. Each melting takes twelve hours, during which time the Zinc flowing with the Lead is resolved into flowers and vapours, great part of which adheres to the sides of the furnace in the form of a very hard crust of earth. The workmen take care to remove this crust from time to time; for it would otherwise grow so thick at last as to lessen the cavity of the furnace very considerably.
There adheres moreover to the fore-part of the furnace, which is formed, as we said before, of thin plates of stone, a metallic matter, which is the Zinc, and is carefully collected at the end of each melting, by removing from this part all the live coals. A quantity of small coal is laid unlighted at the bottom; and on this small coal, by striking the stone plates gently with a hammer, the Zinc is made to fall out of the other matter, known by the Latin name of Cadmia Fornacum, among which it appears fixed in a radiated form. To this other matter we may properly enough give the name of Furnace-Calamine. The Zinc falls in the form of a melted metal, all on fire, and in a bright flame. It would soon be entirely burnt and reduced to flowers, as we shall see, if it were not extinguished, and easily cooled and fixed, by being hid under the unlighted small-coal placed below on purpose to receive it.
The Zinc adheres to the fore-part of the furnace preferably to any other, because that being the thinnest is therefore the coolest: and, in order further to promote its fixing on this part, they take care to keep the thin stone plates cool during the operation, by throwing water on them.
Hence it appears, that Zinc is not extracted from its ore by fusion and the precipitation of a Regulus, like other metallic substances. This is owing to the great volatility of our semi-metal, which cannot, without subliming, bear the degree of fire necessary to melt its ore. It is at the same time so combustible, that a great part of it rises in flowers which have not the metalline form.
Mr. Marggraff provides against these inconveniences by working the ore of Zinc in close vessels. By this means he prevents the Zinc from taking fire, and being converted into flowers; so that it sublimes in its metalline form. The water in the recipient serves to receive and cool the drops of Zinc that may be forced quite over the helm. As the operation requires a most violent fire, these drops must needs issue exceeding hot, and, without this precaution, break the recipient.
Mr. Marggraff by the same process extracted Zinc out of the Furnace-Calamine procured from ores containing Zinc; from Tutty, which is a sort of furnace-calamine; from the flowers and from the calx of Zinc; and from the precipitate of White Vitriol; all of them matters known to be Zinc, that wanted nothing but the phlogiston to give it a semi-metalline form, and from which nevertheless no body could ever before him procure any Zinc.
Mr. Marggraff observes, that the Zinc obtained by his process bears being flatted under the hammer into pretty thin plates; which the common Zinc will not do. The cause of this probably is, that the Zinc obtained by his method is more intimately combined with the phlogiston, and contains a greater quantity thereof, than that which is procured in the ordinary way.