Plymouth Cordage Company

CONTENTS

PART I
Historical
CHAPTER PAGE
I Ancient, Mediæval and Tribal Rope-Making [11]
II Rope-Making in the Seventeenth, Eighteenth and Early Nineteenth Centuries [19]
PART II
Raw Materials
I Manila Fiber [27]
II Sisal Fiber [35]
III The Hemps—American, Russian, Italian. Other Fibers [43]
IV Pine Tar. [49]
PART III
Present Day Manufacturing Processes Methods and Equipment as Seen in the World’s Largest Cordage Factory
I Buying, Grading and Storing of Fiber [55]
II Preparation of Fiber for Spinning—Formation of “Sliver” [63]
III Spinning of Rope Yarn and Binder Twine [71]
IV Tarring of Rope Yarns and of Small Ropes [77]
V Forming and Laying of Ropes and Cables—Ropewalk Method [79]
VI Forming and Laying of Ropes and Cables—Factory Method, Two-Machine System [85]
VII Forming and Laying of Ropes—Factory Method, Single-Machine System [91]

ILLUSTRATIONS

PAGE
Ancient Egyptian rope [12]
Nootka whaling lines [13]
Ancient Egyptian rope-making methods [14]
Use of rope in ancient Egyptian kitchen [14]
Specimens of ancient Egyptian cordage [15]
Detail of sculptured rope from Triumphal Arch at Orange [17]
Attic sailing ship, sixth century B.C. [17]
Mayflower in Plymouth harbor [18]
Office of Plymouth Cordage Company [20]
Bourne Spooner, founder of Plymouth Cordage Company [21]
First advertisement of Plymouth Cordage Company [21]
Old-time method of hackling cordage fiber [22]
Spinning rope yarn by hand with old-time spinning wheel [23]
Pilgrim Hall, Plymouth [24]
Hank of Manila fiber [28]
Philippine hemp cart [29]
Filipino cleaning Manila fiber [30]
Filipinos preparing Manila fiber for market [31]
Examining Manila fiber at dock [32]
Suburb of Manila—Manila fiber plant growing [33]
Philippine street scene [34]
Gathering leaves of Sisal fiber plant [36]
Loading Sisal fiber leaves on plantation car [37]
Scenes at cleaner house on Sisal fiber plantation [38]
Bale of Sisal fiber [39]
Machine separating Sisal fiber from leaves [40]
Sisal fiber drying [41]
Sisal fiber steamer at Plymouth Cordage Company’s pier [42]
American hemp stacked in fields [44]
Preparing American hemp for market [45]
New Zealand flax plant [46]
Hemp growing by the water [47]
Uncle Ben, hemp breaker [48]
Pine tar manufacturing methods [50]
Pine tar handling at naval stores yard [52]
Examining and re-grading Manila fiber at cordage factory [56]
Track and warehouse facilities, Plymouth Cordage Company [57]
Stacking Manila fiber in warehouse [58]
Trucking Manila fiber into warehouse [59]
Sisal fiber being transferred from warehouse to mill [60]
No. 2 tar house, Plymouth Cordage Company [61]
No. 3 mill, Plymouth Cordage Company [62]
Preparation room, No. 3 mill, Plymouth Cordage Company [64]
Lubricating oil mixing room, Plymouth Cordage Company [65]
Formation of sliver on first breaker [66]
Reducing size of sliver on preparation machines [67]
Draw frame machines [68]
Plymouth Cordage Company factory in early days and today [70]
Spinning machine of early nineteenth century [72]
Modern spinning machine [73]
Spinning room, No. 1 mill, Plymouth Cordage Company [74]
Spinning room, No. 3 mill, Plymouth Cordage Company [75]
Tar storage and handling equipment, Plymouth Cordage Company [76]
Tarring of rope yarns [78]
Ropewalk manufacturing processes [80]
Interior of ropewalk, Plymouth Cordage Company [82]
Sixteen-inch towline with eye-splice [83]
Lathyarn and tie rope machines, Plymouth Cordage Company [84]
Rope-making machinery, Plymouth Cordage Company [87]
Removing reel from forming machine [89]
Compound laying-machine, four-strand type [90]
Shipping platform, Plymouth Cordage Company [92]

Part I

THE ROPEWALK

In that building, long and low,

With its windows all a-row,

Like the port-holes of a hulk,