Chenille carpets have increased enormously in popularity during the past few years; and the cheaper quality may be considered to have challenged even Imperial Axminster in the consumer’s favour, and almost to have become the critical fabric of the industry. The reason for this is not far to seek. The taste of carpet users all over the world has tended in recent times more and more in the direction of seamless carpets; while the demand for piece goods, in body and border, has correspondingly declined. The evolution of the Chlidema square, woven in 27 in. breadths with a border matching all round, has been to some extent the cause of the loss of the piece goods trade; and it succeeded in retaining the business, though in smaller bulk, for the 3-4 yd. looms, both in Brussels and Wilton, and later, in a less degree, for tufted Axminster. But the breadth square has had to give way before the seamless square, and in particular before the seamless Chenille Axminster square. The cheap Chenille fabric possesses several marked advantages over Brussels and Wilton, Tapestry, and even over, tufted Axminster breadth squares. It is without seam; it gives a comparatively luxurious surface with the absolute minimum of wool; and it is practically unlimited in colour. Further, the looms are not expensive to erect and run, and in this respect the Chenille square has an initial advantage over the seamless Wilton or tufted Axminster carpets, which necessitate costly and complicated machinery. On the other hand, it has its disadvantages. It is not made in a fineness of pitch which admits of effects of design obtainable readily in Wilton or even in tufted Axminster, while, however skilful the setting may be, there is an inherent tendency to irregularity in the pattern, which is apt to offend the critical eye. Further, in the cheaper qualities, which form the great bulk of the sale, the wearing qualities do not compare favourably with those of, say, Imperial Axminster. These disadvantages, however, do not deter that numerous class of consumers which demands an attractive carpet at a moderate price.
CHAPTER IX
TAPESTRY
Tapestry is a fabric made alternatively with a looped pile or a cut pile, which possesses a close affinity to Brussels and Wilton respectively, in its appearance and texture. In its method of manufacture, however, it has something in common with Chenille, inasmuch as it is essentially a two-process fabric, while the pattern is wholly in the surface, and is the direct result of the preliminary and not of the weaving process. No Jacquard is used.
In comparison with its nearest competitors, Brussels and Wilton, Tapestry is simple in construction, and economical in the quantity of pile yarn consumed, as there is only one pile warp-thread carrying the pattern, as against four or five threads in the two fabrics named. It also has the advantage of a practically unlimited range of colours. On the other hand, Tapestry is expensive in the preparatory processes, and requires a high degree of technical knowledge and skill.
The underlying principle of the fabric, which was invented by Mr. Richard Whytock, of Edinburgh, in 1852, is the attainment of the economy of using one frame of worsted yarn by printing or painting the pattern on the threads, instead of using five frames, each of a different colour. Several methods have been tried for printing the pattern on the warp, such as printing upon the surface either white or dyed, after weaving; printing the warp threads collectively before weaving; and printing the warp threads individually. In the two last named cases the design or part of the design has to be printed in an elongated form to allow for the reduction caused by the insertion of the wires in weaving.
Modern Tapestry manufacture, however, has practically concentrated upon the last-named method; so that the others can be disregarded for the present purpose.
Fig. 15
DESIGN OF TAPESTRY CARPET
In common with other carpet fabrics, the design for a Tapestry carpet must be put upon squared paper, which is preferably, at least, of the actual size. There is no limitation of colour beyond that imposed by considerations of taste and of expense. The pitch of the carpet varies from 7 to 9 per inch, and the beat-up about the same; but the average quality is about 8 each way.