Fig. 11.—A Breaking and Washing Engine.
The breaking engine is half filled with clean water, and the rags are thrown into the engine until it is suitably filled. The rotation of the heavy roll causes the mixture of rags and water to circulate round the vessel, the floor of which is so constructed that the pulp is drawn between the roll and “bed-plate” and discharged over the “backfall,” which is that portion of the sloping floor behind the “bed-plate.”
The “drum-washer” rotates with its surface in contact with the mixture in the engine, so that the dirty water passes through the wire cloth and is caught in the curved sections or buckets inside the drum and discharged into a trough adjacent to the centre, and thereby conveyed away from the engine. Clean water is allowed to run into the vessel at one end while the dirty water is discharged by means of the “drum-washer.” At the same time the rags are broken up by means of the knives on the roll, so that when the rags are sufficiently washed, a process which usually occupies four hours, they are also partially disintegrated.
Bleaching.—The clean disintegrated rag is next bleached by means of ordinary bleaching powder solution. Bleaching powder is a substance prepared by the action of chlorine gas on dry slaked lime, resulting in the formation of a compound which has the property of bleaching or “whitening” vegetable matters. The clear solution obtained by treating the powder with water is utilised by the paper-maker for bleaching the rag pulp.
Various methods are used for this purpose. Sometimes the requisite volume of clear bleach liquor is added to the pulp in the breaker, and the material kept in constant circulation until the operation has been completed. In other cases the broken pulp is transferred to a “potcher,” which is a vessel similar in shape to the breaker, but merely provided with paddles for keeping the pulp in circulation, and bleached by the addition of chloride of lime solution.
Another method frequently adopted is to discharge the pulp from the breaker, immediately after the addition of the bleach, into brick or cement tanks, allowing the bleaching action to proceed spontaneously without prolonged agitation.
In some instances the process is hastened by adding dilute sulphuric acid to the pulp after the bleach liquor has been run in, or by heating the mixture with steam. For high-class papers such devices as this are seldom resorted to, as experience shows that the colour of pulp bleached by drastic methods does not maintain a high standard.