| Time of boiling | 5 hours. |
| Pressure | 60 lbs. |
Washing.—The boiled straw is discharged into large tanks placed below the digester and washed with hot water, the smallest possible quantity being used consistent with complete washing in order to prevent the accumulation of large volumes of weak lye. The spent liquor and washing waters are drained off into store tanks and evaporated in a multiple effect apparatus by the same process as that used for esparto pulp. The last washings are usually run away because the percentage of soda in them is too small to pay for the cost of recovery.
The final washing of the straw pulp is completed by the use of a breaking engine or potcher. As straw pulp contains a large proportion of cellular matter which cannot be regarded as true fibres, there is always a danger of considerable loss in yield if the use of the breaking engine is extensively adopted, because the short cells escape through the meshes of the drum-washer. The washing is most economically effected in the tanks if a good yield of pulp is required.
Separating out Knots.—The broken pulp from the breaking engines is diluted with large quantities of water and pumped over sand traps in order to remove knots and weeds which have resisted the action of the caustic soda. These traps consist of long shallow trays, perhaps sixty to eighty yards long, one yard wide, and nine inches deep, containing boards which stretch from side to side, sloping at an angle, and nailed to the bottom of the trays. The dilute pulp flows through the trays, leaving the heavy particles, knots, and foreign matter behind the sloping boards, and finally passes over the strainers, which retain any large coarse pieces still remaining.
Making Sheets of Pulp.—The mixture from the strainers contains a large excess of water which has to be removed before the pulp can be bleached. For this purpose a wet press machine (see page [103]) or a presse-pâte (see page [85]) is employed, and the wet sheets of pulp are then ready for bleaching.
Bleaching.—The process by which the pulp is bleached is exactly similar to that used for treating esparto.
From 1870 to 1890 large quantities of straw were used for the manufacture of newspaper in conjunction with esparto and wood pulp, but the price of the material was gradually advanced so that it could not be used with advantage, especially as the production of wood pulp gave a material which was much cheaper, and which could be utilised at once without chemical treatment.
In the manufacture of newspaper the tendency during recent years has been to make the paper mill operations as mechanical as possible and to dispense with the preliminary operations which are essential for the manufacture of half-stuff, the chemical processes being left in the hands of the pulp manufacturers.
The manufacture of straw cellulose is now practically confined to Germany, but small quantities of the bleached straw cellulose are imported because the pulp imparts certain qualities to paper which improve it, notably in making cheap printing papers harder and more opaque.