2. Fig. 73.
The thread being cut as before to the proper length, little bits of aluminium foil are smeared all over with melted shellac and suspended from the thread replacing the paper slips before described. It is important that no paraffin should be allowed to touch the thread anywhere near a point intended to be soldered. The thread is hung up from a clip stand by one of the bits of foil, and the lower end is washed by dipping it into strong nitric acid for a moment and thence into water. The object of smearing the foils all over with shellac is to prevent them being acted upon by the acid. The threads are not very easily washed acid free, but the process may be assisted by means of a fine camel's-hair pencil.
Some silvering solution made as described (§ 65) is put into a test tube; the thread, after rinsing with distilled water, is lowered into the solution so far as is required, and is allowed to receive a coating of silver. It has been observed that the coating of silver must not be too thick — not sufficiently thick to be opaque. A watch may be kept on the process by immersing a minute strip of mica alongside the thread.
The silvered thread is rinsed with distilled water and allowed to dry.
Meanwhile the other end of the thread may be silvered. When both ends are silvered the process of coppering by electro deposit is commenced. A test tube is partially filled with a ten per cent solution of sulphate of copper, and several copper wires are dipped into it to form an anode. The thread is lowered carefully into the solution so as not to introduce air bubbles, and the silvered part is allowed to project far enough above the surface of the solution to come in contact with a fine copper wire. The circuit is closed through a Leclanché cell and a resistance box.
It is as well to begin with a fair resistance, say 100 ohms out in the box, and the progress of the deposit is watched by means of a low-power microscope set up in front of the thread. If the copper appears to come down in a granular form, the resistance is too small and must be increased; if no headway appears to be made, the resistance must be diminished.
As soon as a fair coat of copper has come down, i.e. when the diameter of the thread is about doubled, the process is interrupted. The thread is withdrawn, washed, dipped in a solution of chloride of zinc, and carefully tinned by dragging it over a small clean drop of solder on a soldering bit.
During this part of the process the shellac is apt to get melted if the iron is held too close, so that it is advisable to begin by making the thread somewhat over long. The end of the thread must only be trimmed off at the conclusion of the operation, i.e. after the thread is soldered up. The thread is attached to the previously tinned supports much in the same way as has been described under the head of shellac attachments. It does not very much matter whether both ends are coppered before one is soldered up or not. At the conclusion of the whole process the superfluous copper and silver are dissolved off by a little hot strong nitric acid applied on a glass hair pencil. This is best done by holding the thread horizontally with the assistance of clip stands.
If the thread is too delicate to bear brushing, the nitric acid may be applied by pouring out a big drop into a bit of platinum foil and holding this below the thread so as to touch it lightly. The dissolving of the copper and silver is, of course, followed by copious washing with hot water. This process is more laborious than might be imagined, but it may be shortened by heating the platinum foil supporting the water (Fig. 74).
Fig.