It is almost unfair to the arts of the glass-blower or optician to describe them side by side with the humble trade of soldering. Nevertheless, no accomplishment of a mechanical kind is so serviceable to the physicist as handiness with the soldering bit; and, as a rule, there is no other exercise in which the average student shows such lamentable incapacity. The following remarks on the subject are therefore addressed to persons presumably quite ignorant of the way in which soldering is carried out, and do not profess to be more than of the most elementary character.
For laboratory purposes three kinds of solder are in general sufficient. One is the ordinary tinman's solder composed of lead and tin. The second is "spelter," or soft fusible brass, and the third is an alloy of silver and brass called silver solder.
Tinman's solder is used for most purposes where high temperatures are not required, or where the apparatus is intended to be temporary. The "spelter," which is really only finely granulated fusible brass, is used for brazing iron joints. The silver solder is convenient for most purposes where permanency is required, and is especially suited to the joining of small objects.
§ 93. Soft tinman's solder is made by melting together two parts of grain tin and one of soft lead — the exact proportions are not of consequence — but, on the other hand, the purer the constituents the better the solder. Within certain limits, the greater the proportion of tin the cleaner and more fusible is the solder. It is usually worth while to prepare the solder in the laboratory, for in this way a uniform and dependable product is assured. Good soft lead is melted in an iron ladle and skimmed; the temperature is allowed to rise very little above the melting-point. The tin is then added little by little, the alloy stirred vigorously and skimmed, and sticks of solder conveniently cast by sweeping the ladle over a clean iron plate, so as to pour out a thin stream of solder. If the solder be properly made it will have a mat and bright mottled surface, and will "crackle" when held up to the ear and bent.
Perhaps the chief precaution necessary in making solder is to exclude zinc. The presence of a very small percentage of this metal entirely spoils the solder for tinman's work by preventing its "running" or flowing smoothly under the soldering bit.
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