A sine qua non is that the glass be hot enough to melt the shellac. The best way is to heat the glass surfaces and rub on the shellac from a bit of flake; the glass should not be so hot as to discolour the shellac appreciably, or its valuable properties will be partly destroyed. Both glass surfaces being thus prepared, and the shellac being quite fluid on both, they may be brought together and clamped tightly together till cool. Shellac that has been overheated, or dissolved in alcohol, or bleached, is of little use as compared with the pale orange flaky product. Dark flakes have probably been overheated during the preliminary refining.
For many purposes a cement is required capable of resisting carbon bisulphide. This is easily made by adding a little treacle (say 20 per cent) to ordinary glue. Since the mixture of glue and treacle does not keep, i.e. it cannot be satisfactorily melted up again after once it has set, no more should be made up than will be wanted at the time. If the glue be thick, glass boxes for carbon disulphide may be easily put together, even though the edges of the glass strips are not quite smooth, for, unlike most cements, this mixture remains tough, and is fairly strong in itself.
I have found by experiment that most fixed and, to a less degree, essential oils have little or no solvent action on shellac, and I suspect that the same remark applies to the treacle-glue mixture, but I have not tried. Turpenes act on shellac slightly, but mineral oils apparently not at all. The tests on which these statements are based were continued for about two years, during which time kerosene and mineral oils had no observable effect on shellac-fastened galvanometer mirrors.
[§ 49. Fusing Electrodes into Glass. —]
This art has greatly improved since the introduction of the incandescent lamp; however, up to the present, platinum seems to remain the only substance capable of giving a certainly air-tight result. I have not tried the aluminium-alumina method.
Many years ago it was the fashion to surround the platinum wire with a drop of white enamel glass in order to cause better adhesion between it and the ordinary glass. [Footnote: Hittorf and Geissler (Pogg. Ann. 1864, § 35; English translation, Phys. Soc. London, p. 138) found that it was impossible to make air-tight joints between platinum and hard potash glass, but that soft lead glass could be used with success as a cement.] However, in the case of flint glass, if one may judge from incandescent lamps, this is not essential — a fact which entirely coincides with my own experience.
On the other hand, when sealing electrodes into German glass I have often used a drop of enamel with perfect results, though this is not always done in Germany. In all cases, however, in which electrodes have to be sealed in — especially when they are liable to heat — I recommend flint glass, and in this have the support of Mr. Rain (The Incandescent Lamp and its Manufacture, p. 131). The exact details for the preparation of eudiometer tubes are given by Faraday (Chemical Manipulation, § 1200).
In view of what has preceded, however, I will content myself with the following notes. Make the hole through which the wire is to protrude only slightly larger than the wire itself, and be sure that the latter is clean. Allow the glass to cool sufficiently not to stick to the wire when the latter is pushed in. Be sure that, on heating, the glass does not get reduced, and that it flows up to the wire all round; pull and push the wire a little with a pair of pincers, to ensure this.
It is not a bad plan to get the glass exceedingly fluid round the wire — even if the lump has to be blown out a little afterwards--as it cools. The seal should finally be well annealed in asbestos, but first by gradually moving it into the hot air in front of the flame.
It was observed by Professor J. J. Thomson and the author some years ago (Proc. Roy. Soc. 40. 331. 1886) that when very violent discharges are taken through lightly sealed-in electrodes in lead-glass tubes — say from a large battery of Leyden jars — gas appears to be carried into the tube over and above that naturally given off by the platinum, and this without there being any apparent want of perfection in the seal. This observation has since been confirmed by others. Consequently in experiments on violent discharges in vacuo where certainty is required as to the exclusion of air, the seals should be protected by a guard tube or cap containing mercury; this must, of course, be put in hot and clean, on hot and clean glass, and in special cases should be boiled in situ.