The advantages secured by this combination of inventions were many and manifest. The piston not only gave economy by interposing itself between the impelling and the resisting fluid, but, by affording opportunity to make the area of piston as large as desired, it enabled Newcomen to use any convenient pressure and any desired proportions for any proposed lift. The removal of the water to be lifted from the steam-engine proper and handling it with pumps, was an evident cause of very great economy of steam.
The disposal of the water to be raised in this way also permitted the operations of condensation of steam, and the renewal of pressure on the piston, to be made to succeed each other with rapidity, and enabled the inventor to choose, unhampered, the device for securing promptly the action of condensation.
Desaguliers, in his account of the introduction of the engine of Newcomen, says that, with his coadjutor Calley, he “made several experiments in private about the year 1710, and in the latter end of the year 1711 made proposals to drain the water of a colliery at Griff, in Warwickshire, where the proprietors employed 500 horses, at an expense of £900 a year; but, their invention not meeting with the reception they expected, in March following, through the acquaintance of Mr. Potter, of Bromsgrove, in Worcestershire, they bargained to draw water for Mr. Back, of Wolverhampton, where, after a great many laborious attempts, they did make the engine work; but, not being either philosophers to understand the reason, or mathematicians enough to calculate the powers and proportions of the parts, they very luckily, by accident, found what they sought for.
“They were at a loss about the pumps, but, being so near Birmingham, and having the assistance of so many admirable and ingenious workmen, they came, about 1712, to the method of making the pump-valves, clacks, and buckets, whereas they had but an imperfect notion of them before. One thing is very remarkable: as they were at first working, they were surprised to see the engine go several strokes, and very quick together, when, after a search, they found a hole in the piston, which let the cold water in to condense the steam in the inside of the cylinder, whereas, before, they had always done it on the outside. They used before to work with a buoy to the cylinder, inclosed in a pipe, which buoy rose when the steam was strong and opened the injection, and made a stroke; thereby they were only capable of giving 6, 8, or 10 strokes in a minute, till a boy, named Humphrey Potter, in 1713, who attended the engine, added (what he called a scoggan) a catch, that the beam always opened, and then it would go 15 or 16 strokes a minute. But, this being perplexed with catches and strings, Mr. Henry Beighton, in an engine he had built at Newcastle-upon-Tyne in 1718, took them all away but the beam itself, and supplied them in a much better manner.”
In illustration of the application of the Newcomen engine to the drainage of mines, Farey describes a small machine, of which the pump is 8 inches in diameter, and the lift 162 feet. The column of water to be raised weighed 3,535 pounds. The steam-piston was made 2 feet in diameter, giving an area of 452 square inches. The net working-pressure was assumed at 103∕4 pounds per square inch; the temperature of the water of condensation and of uncondensed vapor after the entrance of the injection-water being usually about 150° Fahr. This gave an excess of pressure on the steam-side of 1,324 pounds, the total pressure on the piston being 4,859 pounds. One-half of this excess is counterweighted by the pump-rods, and by weight on that end of the beam; and the weight, 662 pounds, acting on each side alternately as a surplus, produced the requisite rapidity of movement of the machine. This engine was said to make 15 strokes per minute, giving a speed of piston of 75 feet per minute, and the power exerted usefully was equivalent to 265,125 pounds raised one foot high per minute. As the horse-power is equivalent to 33,000 “foot-pounds” per minute, the engine was of 265125∕ 33000 = 8.034—almost exactly 8 horse-power.
Fig. 20.—Beighton’s Valve-Gear, a. d. 1718.
It is instructive to contrast this estimate with that made for a Savery engine doing the same work. The latter would have raised the water about 26 feet in its “suction-pipe,” and would then have forced it, by the direct pressure of steam, the remaining distance of 136 feet; and the steam-pressure required would have been nearly 60 pounds per square inch. With this high temperature and pressure, the waste of steam by condensation in the forcing-vessels would have been so great that it would have compelled the adoption of two engines of considerable size, each lifting the water one-half the height, and using steam of about 25 pounds pressure. Potter’s rude valve-gear was soon improved by Henry Beighton, in an engine which that talented engineer erected at Newcastle-upon-Tyne in 1718, and in which he substituted substantial materials for the cords, as in [Fig. 20].
In this sketch, r is a plug-tree, plug-rod, or plug-frame, as it is variously called, suspended from the great beam, with which it rises and falls, bringing the pins p and k, at the proper moment, in contact with the handles k k and n n of the valves, moving them in the proper direction and to the proper extent. A lever safety-valve is here used, at the suggestion, it is said, of Desaguliers. The piston was packed with leather or with rope, and lubricated with tallow.