Price, writing in 1778, says, in the Appendix to his “Mineralogia Cornubiensis:” “Mr. Newcomen’s invention of the fire-engine enabled us to sink our mines to twice the depth we could formerly do by any other machinery. Since this invention was completed, most other attempts at its improvement have been very unsuccessful; but the vast consumption of fuel in these engines is an immense drawback on the profit of our mines, for every fire-engine of magnitude consumes £3,000 worth of coals per annum. This heavy tax amounts almost to a prohibition.”
Smeaton was given the description, in 1773, of a stone boiler, which was used with one of these engines at a copper mine at Camborne, in Cornwall. It contained three copper flues 22 inches in diameter. The gases were passed through these flues successively, finally passing off to the chimney. This boiler was cemented with hydraulic mortar. It was 20 feet long, 9 feet wide, and 81∕2 feet deep. It was heated by the waste heat from the roasting-furnaces. This was one of the earliest flue-boilers ever made.
In 1780, Smeaton had a list of 18 large engines working in Cornwall. The larger number of them were built by Jonathan Hornblower and John Nancarron. At this time, the largest and best-known pumping-engine for water-works was at York Buildings, in Villiers Street, Strand, London. It had been in operation since 1752, and was erected beside one of Savery’s engines, built in 1710. It had a steam-cylinder 45 inches in diameter, and a stroke of piston of 8 feet, making 71∕2 strokes per minute, and developing 351∕2 horse-power. Its boiler was dome-shaped, of copper, and contained a large central fire-box and a spiral flue leading outward to the chimney. Another somewhat larger machine was built and placed beside this engine, some time previous to 1775. Its cylinder was 49 inches in diameter, and its stroke 9 feet. It raised water 102 feet. This engine was altered and improved by Smeaton in 1777, and continued in use until 1813.
Smeaton, as early as 1765, designed a portable engine,[33] in which he supported the machinery on a wooden frame mounted on short legs and strongly put together, so that the whole machine could be transported and set at work wherever convenient.
Fig. 23.—Smeaton’s Portable-Engine
Boiler, 1765.
In place of the beam, a large pulley was used, over which a chain was carried, connecting the piston with the pump-rod, and the motion was similar to that given by the discarded beam. The wheel was supported on A-frames, resembling somewhat the “gallows-frames” still used with the beam-engines of American river-boats. The sills carrying the two A’s supported the cylinder. The injection-cistern was supported above the great pulley-wheel. The valve-gearing and the injection-pump were worked by a smaller wheel, mounted on the same axis with the larger one. The boiler was placed apart from the engine, with which it was connected by a steam-pipe, in which was placed the “regulator,” or throttle-valve. The boiler ([Fig. 23]) “was shaped like a large tea-kettle,” and contained a fire-box, B, or internal furnace, of which the sides were made of cast-iron. The fire-door, C, was placed on one side and opposite the flue, D, through which the products of combustion were led to the chimney, E; a short, large pipe, F, leading downward from the furnace to the outside of the boiler, was the ash-pit. The shell of the boiler, A, was made of iron plate one-quarter of an inch thick. The steam-cylinder of the engine was 18 inches in diameter, the stroke of piston 6 feet, the great wheel 61∕2 feet in diameter, and the A-frames 9 feet high. The boiler was made 6 feet, the furnace 34 inches, and the grate 18 inches in diameter. The piston was intended to make 10 strokes per minute, and the engine to develop 41∕8 horse-power.
In 1773, Smeaton prepared plans for a pumping-engine to be set up at Cronstadt, the port of St. Petersburg, to empty the great dry dock constructed by Peter the Great and Catherine, his successor. This great dock was begun in 1719. It was large enough to dock ten of the ships of that time, and had previously been imperfectly drained by two great windmills 100 feet high. So imperfectly did they do their work, that a year was required to empty the dock, and it could therefore only be used once in each summer. The engine was built at the Carron Iron Works, in England. It had a cylinder 66 inches in diameter, and a stroke of piston of 81∕2 feet. The lift varied from 33 feet when the dock was full to 53 feet when it was cleared of water. The load on the engine averaged about 81∕3 pounds per square inch of piston-area. There were three boilers, each 10 feet in diameter, and 16 feet 4 inches high to the apex of its hemispherical dome. They contained internal fire-boxes with grates of 20 feet area, and were surrounded by flues helically traversing the masonry setting. The engine was started in 1777, and worked very successfully.
The lowlands of Holland were, before the time of Smeaton, drained by means of windmills. The uncertainty and inefficiency of this method precluded its application to anything like the extent to which steam-power has since been utilized. In 1440, there were 150 inland lakes, or “meers,” in that country, of which nearly 100, having an extent of over 200,000 acres, have since been drained. The “Haarlemmer Meer” alone covers nearly 50,000 acres, and forms the basin of a drainage-area of between 200,000 and 300,000 acres, receiving a rainfall of 54,000,000 tons, which must be raised 16 feet in discharging it. The beds of these lakes are from 10 to 20 feet lower than the water-level in the adjacent canals. In 1840, 12,000 windmills were still employed in this work. In the following year, William II., at the suggestion of a commission, decreed that only steam-engines should be employed to do this immense work. Up to this time the average consumption of fuel for the pumping-engines in use is said to have been 20 pounds per hour per horse-power.