1. The expansion of steam, and six methods of applying the principle and of equalizing the expansive power.
2. The double-acting steam-engine, in which the steam acts on each side of the piston alternately, the opposite side being in communication with the condenser.
3. The double or coupled steam-engine—two engines capable of working together, or independently, as may be desired.
4. The use of a rack on the piston-rod, working into a sector on the end of the beam, thus securing a perfect rectilinear motion of the rod.
5. A rotary engine, or “steam-wheel.”
The efficiency to be secured by the expansion of steam had long been known to Watt, and he had conceived the idea of economizing some of that power, the waste of which was so plainly indicated by the violent rushing of the exhaust-steam into the condenser, as early as 1769. This was described in a letter to Dr. Small, of Birmingham, in May of that year. When experimenting at Kinneil, he had tried to determine the real value of the principle by trial on his small engine.
Boulton had also recognized the importance of this improved method of working steam, and their earlier Soho engines were, as Watt said, made with cylinders “double the size wanted, and cut off the steam at half-stroke.” But, though “this was a great saving of steam, so long as the valves remained as at first,” the builders were so constantly annoyed by alterations of the valves by proprietors and their engineers, that they finally gave up that method of working, hoping ultimately to be able to resume it when workmen of greater intelligence and reliability could be found. The patent was issued July 17, 1782.
Watt specified a cut-off at one-quarter stroke as usually best.
Watt’s explanation of the method of economizing by expansive working, as given to Dr. Small,[40] is worthy of reproduction. He says: “I mentioned to you a method of still doubling the effect of steam, and that tolerably easy, by using the power of steam rushing into a vacuum, at present lost. This would do a little more than double the effect, but it would too much enlarge the vessels to use it all. It is peculiarly applicable to wheel-engines, and may supply the want of a condenser where force of steam is only used; for, open one of the steam-valves and admit steam, until one-fourth of the distance between it and the next valve is filled with steam, shut the valve, and the steam will continue to expand and to pass round the wheel with a diminishing power, ending in one-fourth its first exertion. The sum of this series you will find greater than one-half, though only one-fourth steam was used. The power will indeed be unequal, but this can be remedied by a fly, or in several other ways.”
It will be noticed that Watt suggests, above, the now well-known non-condensing engine. He had already, as has been seen, described it in his patent of 1769, as also the rotary engine.