It is impossible to say whether Bollman himself, or Latrobe, was struck with the logic of further elaborating upon the system and, simultaneously, translating the timber compression member into one of cast iron. Cast iron would naturally have been selected for a member that resisted a compressive stress, as it was considerably cheaper than wrought iron. But more important, at that time wrought iron was not available in shapes of sufficient sectional area to resist the appreciable buckling stresses induced in long compression members. The cost of building up members to sufficient size from the very limited selection of small shapes then rolled would have been prohibitive.
The trussing rods, subjected to tension, were of wrought iron inasmuch as the sectional area had only to be sufficient to resist the primary axial stress.
The first all-iron Bollman truss was constructed over the Little Patuxent River at Savage Factory, near Laurel, Maryland, in 1850. In the chief engineer’s report for the year 1850, Latrobe was able to state that the truss had been completed and was giving “much satisfaction.” He went on at some length to praise the “valuable mechanical features” embodied therein, and expressed great confidence that iron would become as important a material in the field of civil engineering as it was in mechanical engineering.
Figure 14.—The Harpers Ferry bridge as completed after the Civil War. It was used by the Baltimore and Ohio until 1894, and as a highway bridge until 1936. (Photo 690, Baltimore and Ohio Collection, Museum of History and Technology.)
The cost of this first major Bollman bridge was $23,825.00. Its span was 76 feet. Latrobe’s confidence was well placed. The Savage span and another at Bladensburg may be considered successful pilot models, for, in spite of a certain undercurrent of mistrust of iron bridges within the engineering profession—due mainly to a number of failures of improperly designed spans—Latrobe felt there was sufficient justification for the unqualified adoption of iron in all subsequent major bridge structures on the B. & O.
Almost immediately following completion of the Savage Bridge, Bollman undertook the design of replacements for the large Patapsco River span at Elysville (now Daniels), Maryland, and the so-called Winchester span of the B. & O.’s largest and most important bridge, that over the Potomac at Harpers Ferry. Harpers Ferry bridge, a timber structure, had been designed by Latrobe and built in 1836-1837 by the noted bridge constructor Lewis Wernwag. It was peculiar in having a turnout, near the Virginia shore, whereby a subsidiary road branched off to Winchester (see fig. 6). Only the single span on this line, situated between the midriver switch and the shore, was slated for replacement, as the other seven spans of the bridge had been virtually reconstructed in the decade or so of their history and were in sound condition at the time.
The Winchester span (fig. 8), which was the first Bollman truss to embody sufficient refinement of detail to be considered a prototype, was completed in 1851. Bollman was extremely proud of the work, with perfect justification it may be said. The 124-foot span was fabricated in the railroad’s extensive Mount Clair shops. It was subdivided into eight panels by seven struts and seven pairs of truss rods. An interesting difference between this span and Bollman’s succeeding bridges was his use of granite rather than cast iron for the towers. The span consisted of three parallel lines of trussing to accommodate a common road in addition to the single-track Winchester line.
The distinctive feature of the Bollman system was the previously mentioned series of diagonal truss links in combination with a cast-iron compression chord, which Bollman called the “stretcher.” The spacing between the chord and the junction of each pair of links was maintained by a vertical post or strut, also cast.
