Figures 8 & 9.—Hoosac Tunnel. Contemporary engravings. As such large general areas could not be sufficiently illuminated for photography, the Museum model was based primarily on artists' versions of the work. (Science Record, 1872; Leslie's Weekly, 1873.)
The Sommeiller drills greatly impressed Storrow, and his report of November 1862 strongly favored their adoption at Hoosac. It is curious however, that not a single one was brought to the U.S., even on trial. Storrow does speak of Sommeiller’s intent to keep the details of the machine to himself until it had been further improved, with a view to its eventual exploitation. The fact is, that although workable, the Sommeiller drill proved to be a dead end in rock-drill development because of its many basic deficiencies. It did exert the indirect influence of inspiration which, coupled with a pressing need for haste, led to renewed trials of drilling machinery at Hoosac. Thomas Doane, chief engineer under the state commission, carried this program forth with intensity, seeking and encouraging inventors, and himself working on the problem. The pattern of the Sommeiller drill was generally followed; that is, the drill was designed as a separate, relatively light mechanical element, adapted for transportation by several miners, and attachable to a movable frame or carriage during operation. Air was of course the presumed power. To be effective, it was necessary that a drill automatically feed the drill rod as the hole deepened, and also rotate the rod automatically to maintain a round, smooth hole. Extreme durability was essential, and usually proved the source of a machine’s failure. The combination of these characteristics into a machine capable of driving the drill rod into the rock with great force, perhaps five times per second, was a severe test of ingenuity and materials. Doane in 1864 had three different experimental drills in hand, as well as various steam and water-powered compressors.
Success finally came in 1865 with the invention of a drill by Charles Burleigh, a mechanical engineer at the well-known Putnam Machine Works of Fitchburg, Massachusetts. The drills were first applied in the east heading in June of 1866. Although working well, their initial success was limited by lack of reliability and a resulting high expense for repairs. They were described as having “several weakest points.” In November, these drills were replaced by an improved Burleigh drill which was used with total success to the end of the work. The era of modern rock tunneling was thus launched by Sommeiller’s insight in initially applying pneumatic power to a machine drill, by Doane’s persistence in searching for a thoroughly practical drill, and by Burleigh’s mechanical talent in producing one. The desperate need to complete the Hoosac Tunnel may reasonably be considered the greatest single spur to the development of a successful drill.
The significance of this invention was far reaching. Burleigh’s was the first practical mechanical rock drill in America and, in view of its dependability, efficiency, and simplicity when compared to the Sommeiller drill, perhaps in the world. The Burleigh drill achieved success almost immediately. It was placed in production by Putnam for the Burleigh Rock Drill Company before completion of Hoosac in 1876, and its use spread throughout the western mining regions and other tunnel works. For a major invention, its adoption was, in relative terms, instantaneous. It was the prototype of all succeeding piston-type drills, which came to be known generically as “burleighs,” regardless of manufacture. Walter Shanley, the Canadian contractor who ultimately completed the Hoosac, reported in 1870, after the drills had been in service for a sufficient time that the techniques for their most efficient use were fully understood and effectively applied, that the Burleigh drills saved about half the drilling costs over hand drilling. The per-inch cost of machine drilling averaged 5.5 cents, all inclusive, vs. 11.2 cents for handwork. The more important point, that of speed, is shown by the reports of average monthly progress of the tunnel itself, before and after use of the air drills.
| Year | Average monthly progress in feet |
| 1865 | 55 |
| 1866 | 48 |
| 1867 | 99 |
| 1868 | — |
| 1869 | 138 |
| 1870 | 126 |
| 1871 | 145 |
| 1872 | 124 |
Figure 10.—Trinitroglycerine blast at Hoosac Tunnel. (Leslie's Weekly, 1873.)
The right portion of the model ([fig. 3]) represents the workings during the final period. The bottom heading system was generally used after the Burleigh drills had been introduced. Four to six drills were mounted on a carriage designed by Doane. These drove the holes for the first blast in the center of the heading in about six hours. The full width of the heading, the 24-foot width of the tunnel, was then drilled and blasted out in two more stages. As in the early section, the benches to the rear were later removed to the full-tunnel height of about 20 feet. This operation is shown by a single drill ([fig. 4]) mounted on a screw column. Three 8-hour shifts carried the work forward: drilling occupied half the time and half was spent in running the carriage back, blasting, and mucking (clearing the broken rock).