Figure 20.—M. I. Brunel's Thames Tunnel, 1825-1843, the first driven beneath a body of water.
MHT model—¼" scale. (Smithsonian photo 49260-F.)
THE TOWER SUBWAY
Figure 21.—Enlarged detail of Brunel's tunneling shield, vertical section. The first two and part of the third of the twelve frames are shown. To the left is the tunnel's completed brick lining and to the right, the individual breasting boards and screws for supporting the face. The propelling screws are seen at top and bottom, bearing against the lining. Three miners worked in each frame, one above the other. MHT model—¾" scale. (Smithsonian photo 49260-G.)
Various inventors attempted to improve upon the Brunel shield, aware of the fundamental soundness of the shield principle. Almost all bypassed the rectangular sectional construction used in the Thames Tunnel, and took as a starting point a sectional shield of circular cross section, advanced by Brunel in his original patent of 1818. James Henry Greathead (1844-1896), rightfully called the father of modern subaqueous tunneling, surmised in later years that Brunel had chosen a rectangular configuration for actual use, as one better adapted to the sectional type of shield. The English civil engineer, Peter W. Barlow, in 1864 and 1868 patented a circular shield, of one piece, which was the basis of one used by him in constructing a small subway of 1350 feet beneath the Thames in 1869, the first work to follow the lead of Brunel. Greathead, acting as Barlow’s contractor, was the designer of the shield actually used in the work, but it was obviously inspired by Barlow’s patents.
The reduction of the multiplicity of parts in the Brunel shield to a single rigid unit was of immense advantage and an advance perhaps equal to the shield concept of tunneling itself. The Barlow-Greathead shield was like the cap of a telescope with a sharpened circular ring on the front to assist in penetrating the ground. The diaphragm functioned, as did Brunel’s breasting boards, to resist the longitudinal earth pressure of the face, and the cylindrical portion behind the diaphragm bore the radial pressure of roof and walls. Here also for the first time, a permanent lining formed of cast-iron segments was used, a second major advancement in soft-ground tunneling practice. Not only could the segments be placed and bolted together far more rapidly than masonry lining could be laid up, but unlike the green masonry, they could immediately bear the full force of the shield-propelling screws.
Barlow, capitalizing on Brunel’s error in burrowing so close to the riverbed, maintained an average cover of 30 feet over the tunnel, driving through a solid stratum of firm London clay which was virtually impervious to water. As the result of this, combined with the advantages of the solid shield and the rapidly placed iron lining, the work moved forward at a pace and with a facility in startling contrast to that of the Thames Tunnel, although in fairness it must be recalled that the face area was far less.
The clay was found sufficiently sound that it could be readily excavated without the support of the diaphragm, and normally three miners worked in front of the shield, digging out the clay and passing it back through a doorway in the plate. This could be closed in case of a sudden settlement or break in. Following excavation, the shield was advanced 18 inches into the excavated area by means of 6 screws, and a ring of lining segments 18 inches in length bolted to the previous ring under cover of the overlapping rear skirt of the shield. The small annular space left between the outside of the lining and the clay by the thickness and clearance of the skirt—about an inch—was filled with thin cement grout. The tunnel was advanced 18 inches during each 8-hour shift. The work continued around the clock, and the 900-foot river section was completed in only 14 weeks. [4] The entire work was completed almost without incident in just under a year, a remarkable performance for the world’s second subaqueous tunnel.