Another interesting application of hydraulic power is to the raising of ships vertically out of the water, in order to examine the bottoms of their hulls, and effect any necessary repairs. The hydraulic lift graving dock, in which this is done, is the invention of Mr. E. Clark, who, under the direction of Mr. Robert Stephenson, designed the machinery and superintended the raising of the tubes of the Britannia Bridge, where a weight of 1,800 tons was lifted by only three presses. The suitability of the hydraulic press for such work as slowly raising a vessel was doubtless suggested to him in connection with this circumstance, and the durability, economy, and small loss of power which occurs in the action of the press, pointed it out as particularly adapted for this purpose. The ordinary dry dock is simply an excavation, lined with timber or masonry, from which the tide is excluded by a gate, which, after the vessel has entered the dock at high water, is closed; and when the tide has ebbed, and left the vessel dry, the sluice through which the water has escaped is also closed. In a tideless harbour the water has to be pumped out of the dock, and this last method is also adopted even in tidal waters, so that the docks may be independent of the state of the tides. The lift of Clark’s graving dock is a direct application of the power of the hydraulic press, and we select for description the graving dock constructed at the Victoria Docks for the Thames Graving Dock Company, whose works occupy 26 acres. Fig. [167] is a transverse section of this hydraulic lift graving dock, in which there are two rows of cast iron columns, 5 ft. in diameter at the base, where they are sunk 12 ft. in the ground, and 4 ft. in diameter above the ground. The clear distance between the two rows is 60 ft., and the columns are placed 20 ft. apart from centre to centre, sixteen columns in each row, thus giving a length of 310 ft. to the platform, but vessels of 350 ft. in length may practically be lifted. The bases of the columns, one of which is represented in section in Fig. [168], are filled with concrete, on which the feet of the hydraulic cylinders rest. The outer columns support no weight, but act merely as guides for the crossheads attached to the plungers. The height of the columns is 68½ ft., and a wrought iron framed platform connects the columns at the top. In order that any inequalities in the height of the rams may be detected, a scale is painted on each column, to mark the positions of the crossheads. The hydraulic cylinders, which are within these columns, have solid rams of 10 in. diameter, with a stroke of 25 ft., and on the tops of these are fastened the crossheads, 7½ ft. long, made of wrought iron, and supporting at the ends bars of iron, to the other ends of which the girders of the platform are suspended. The girders are, therefore, sixteen in number, and together form a gridiron platform, which can be raised or lowered with the vessel upon it. The thirty-two hydraulic cylinders were tested at a pressure of more than 3 tons per square inch. The water is admitted immediately beneath the collars at the top (this being the most accessible position) by pipes of only ½ in. diameter, leading from the force-pumps, of which there are twelve, of 1⅞ in. diameter, directly worked by a fifty horse-power steam engine. The presses are worked in three groups—one of sixteen, and two of eight presses,—so arranged that their centres of action form a sort of tripod support, and the presses of each group are so connected that perfect uniformity of pressure is maintained. The raising of a vessel is accomplished in about twenty-five minutes, by placing below the vessel a pontoon, filled in the first instance with water, and then raising the pontoon with the vessel on it, while the water is allowed to escape from the pontoon through certain valves; then when the girders are again lowered, the pontoon, with the vessel on it, remains afloat. Thus in thirty minutes a ship drawing, say, 18 ft. of water is lifted on a shallow pontoon, drawing, perhaps, only 5 ft., and the whole is floated to a shallow dock, where, surrounded with workshops, the vessel, now high and dry, is ready to receive the necessary repairs. The number of vessels which can thus be docked is limited only by the number of pontoons, and thus the same lift serves to raise and lower any number of ships, which are floated on and off its platform by the pontoons. With a pressure in the hydraulic cylinders of about 2 tons upon each square inch, the combined action of these thirty-two presses would raise a ship weighing 5,000 tons.
Hydraulic power has been used not only for graving docks, as shown in the above figures, but also for dragging ships out of the water up an inclined plane. The machinery for this purpose was invented by Mr. Miller for hauling ships up the inclined plane of “Martin’s slip,” at the upper end of which the press cylinder is placed, at the same slope as the inclined plane, and the ship is attached, by means of chains, to a crosshead fixed on the plunger. Hydraulic power has also been used for launching ships, and the launch of the Great Eastern is a memorable instance; for the great ship stuck fast, and it was only by the application of an immense pressure, exerted by hydraulic apparatus, that she could be induced to take to the water. Water pressure is also applied to hoists for raising and lowering heavy bodies, and in such cases the pressure which is obtained by simply taking the water supply from an elevated source, or from the water-main of a town, is sometimes made use of, instead of that obtained by a forcing pump. The lift at the Albert Hall, South Kensington, by which persons may pass to and from the gallery without making use of the stairs, is worked by hydraulic pressure in the manner just mentioned. In such lifts or hoists there is a vertical cylinder, in which works a leather-packed piston, having a piston-rod passing upwards through a stuffing-box in the top of the cylinder. The upper end of the piston-rod has a pulley of 30 in. or 36 in. diameter, attached to it, and round this pulley is passed a chain, one end of which is fixed, and the other fastened to the movable cage or frame. So that the cage moves with twice the speed of the piston, and the length of the stroke of the latter is one-half of the range of the cage.
Sir William Armstrong has applied hydraulic power to cranes and other machines in combination with chains and pulleys. His hydraulic crane is represented by the diagram, Fig. [169], intended to show only the general disposition of the principal parts of this machine, which is so admirably arranged that one man can raise, lower, or swing round the heaviest load with a readiness and apparent ease marvellous to behold. Here it is proper to mention once for all, that the pressure for the hydraulic machines is obtained not only by natural heads of water, or by forcing-pumps worked by hand, but very frequently by forcing-pumps worked by steam power. It is usual to have a set of three pumps with their plungers connected respectively with three cranks on one shaft, making angles of 120° with each other. A special feature of Sir W. Armstrong’s hydraulic crane is the arrangement by which the engines are made to be always storing up power by forcing water into the vessel, a, called the “accumulator.” The accumulator—which in the diagram is not shown in its true position—may be placed in any convenient place near the crane, and consists of a large cast iron cylinder, b, fitted with a plunger, c, moving water-tight through the neck of the cylinder. To the head of the plunger is attached by iron cross-bars, d d, a strong iron case filled with heavy materials, so as to load the plunger, c, with a weight that will produce a pressure of about 600 lbs. upon each square inch of the inner surface of the cylinder. The water is pumped into the cylinder by the pumping engines through the pipe, f, and then the piston rises, carrying with it the loaded case, guided by the timber framework, g, until it reaches the top of its range, when it moves a lever that cuts off the supply of steam from the pumping engine. When the crane is working the water passes out of the cylinder, a, by the pipe, h, and exerts its pressures on the plungers of the smaller cylinders; and the plunger of the accumulator, in beginning its descent again, moves the lever in connection with the throttle-valve of the engine, and thus again starts the pumps, which therefore at once begin to supply more water to the accumulator. The latter is, however, large enough to keep all the several smaller cylinders of the machine at work even when they are all in operation at once. Fig. [169] shows a sketch elevation and a ground plan of the crane as constructed to carry loads of 1 ton, but the size of the cylinders is somewhat exaggerated, and all details, such as pipes, guides, valves, rods, &c., are omitted. The hydraulic apparatus is entirely below the flooring—only the levers by which the valves are opened and closed appearing above the surface. The crane-post, i, is made of wrought iron: it is hollow and stationary; the jib, k, is connected with the ties, l, by side-pieces, n, which are joined by a cross-piece at m, turning on a swivel and bearing the pulley, u. The jib and the side-pieces are attached at o to a piece turning round the crane-post, and provided with a friction roller, p, which receives the thrust of the jib against the crane-post; the same piece is carried below the flooring and is surrounded with a groove, which the links of the chain, q, fit. This chain serves to swing the crane round, and for this purpose the hydraulic cylinders, r, r´, come into operation. The plungers of these have each a pulley, over which passes the chain q, having its ends fastened to the cylinders, so that when, by the pressure of the water, one plunger is forced out, the other is pushed in, and the chain passing round the groove at s swings the jib round. The cylinders are supplied with water by pipes—omitted in the sketch, as are also those by which the water leaves the cylinders. These pipes are connected with valves—also omitted on account of the scale of the diagram being too small to show their details—so that the movement of a lever, t, in one or the other direction at the same time connects one cylinder with the supply and the other with the exit-pipe. When the crane is swinging round, the sudden closing of the valves would produce an injurious shock, and to prevent this relief-valves are provided on both the supply and exit-pipes communicating with each cylinder. When, therefore, the valves are closed, the impetus of the jib and its load acting on the chain, and through that on the plungers, continues to move the latter, the motion is permitted to take place by the relief-valves opening, and allowing water to enter or leave the cylinders against the pressure of the water. There is also a self-acting arrangement by which, when these plungers have moved to the extent of their range in either direction, the valves are closed. The chain of the crane rests on guide pulleys, and passing over the pulley u, goes down the centre of the crane-post to the pulley v, and thence passes backwards and forwards over a series of three pulleys at w and two at x, and is fastened at its end to the cylinder, y. As there are thus six lines of chain, when the plunger of the lifting cylinder comes 1 ft. out, 6 ft. of chain pass over the guide pulley, u. The plunger, when near the end of its stroke in either direction, is made to move a bar—not shown—which closes the valve. When the crane is loaded, the load is lowered by simply opening the exhaust-valve, when the lift-plunger will be forced back into its cylinder by the pull on the chain. But as the chain may require to be lowered when there is no load upon it, although a bob is provided at z to draw the chain down, it would be disadvantageous to increase the weight of this to the extent required for forcing back the lifting plunger. A return cylinder is therefore made use of, the plunger of which has but a small diameter, and is connected with the head of the lift-plunger, so that it forces the latter back when the lift-cylinder is put in communication with the exhaust-pipe. The water is admitted to the lifting cylinder from the accumulator by a valve worked by a lever, which, when moved the other way, closes the communication and opens the exhaust-pipe, and then the pressure in the return cylinder, which is constant, drives in the plunger of the lifting cylinder. The principle of the accumulator may plainly be used with great advantage even when manual labour is employed, for a less number of men will be required for working the pumps to produce the effect than if their efforts had to be applied to the machine only at the time it is in actual operation, for in the intervals they would, in the last case, be standing idle. Apparatus on the same plan has been used with advantage for opening and shutting dock gates, moving swing bridges, turn-tables, and for other purposes where a considerable power has to be occasionally applied.
Fig. 169.—Sir W. Armstrong’s Hydraulic Crane.
Fig. 170.—Raising Tubes of the Britannia Bridge.
Fig. 171.—Press for Raising the Tubes.
