Fig. 13.—Nasmyth’s Steam Hammer.
A steam hammer of the smaller kind is represented in Fig. [13]. The general mode of action will easily be understood. The steam is admitted below the piston, which is thus raised to any required height within the limits of the stroke. When the communication with the boiler is shut off and the steam below the piston is allowed to escape, the piston, with the mass of iron forming the hammer attached to the piston-rod, falls by its own weight. This weight, in the large steam hammers, amounts to several tons; and the force of the blow will depend jointly upon the weight of the hammer, and upon the height from which it is allowed to fall. The steam is admitted and allowed to escape by valves, moved by a lever under the control of a workman. By allowing the hammer to be raised to a greater or less height, and by regulating the escape of the steam from beneath the piston, the operator has it in his power to vary the force of the blow. Men who are accustomed to work the valves can do this with great nicety. They sometimes exhibit their perfect control over the machine by cracking a nut on the anvil of a huge hammer; or a watch having been placed—face upwards—upon the anvil, and a moistened wafer laid on the glass, a practised operator will bring down the ponderous mass with such exactitude and delicacy that it will pick up the wafer, and the watch-glass will not even be cracked. The steam hammer has recently been improved in several ways, and its power has been more than doubled, by causing the steam, during the descent, to enter above the piston and add its pressure to the force of gravity. Probably one of the most powerful steam hammers ever constructed is that recently erected at the Royal Gun Factory at Woolwich, for the purpose of forging great guns for the British Navy. It has been made by Nasmyth & Co., and is in shape similar to their other steam hammers. Its height is upwards of 50 ft., and it is surrounded with furnaces and powerful cranes, carrying the huge iron tongs that are to grasp the glowing masses. The hammer descends not merely with its own weight of 30 tons; steam is injected behind the falling piston, which is thus driven down with vastly enhanced rapidity and impulse. Of the lower portion of this stupendous forge, nothing is visible but a flat table of iron—the anvil—level with the floor of the foundry. But more wonderful, perhaps, than anything seen aboveground, is the extraordinarily solid foundation beneath. Huge tablets of foot-thick castings alternate with concrete and enormous baulks of timber, and, lower down, beds of concrete, and piles driven deep into the solid earth, form a support for the uppermost plate, upon which the giant delivers his terrible stroke. Less than this would render it unsafe to work the hammer to its full power. As the monster works—soberly and obediently though he does it—the solid soil trembles, and everything movable shivers, far and near, as, with a scream of the steam, our ‘hammer of Thor’ came thundering down, mashing the hot iron into shape as easily as if it were crimson dough, squirting jets of scarlet and yellow yeast. The head of the hammer, which of course works vertically, is detachable, so that if the monster breaks his steel fist upon coil or anvil, another can be quickly supplied. These huge heads alone are as big as a sugar-hogshead, and come down upon the hot iron with an energy of more than a thousand foot-tons. By the courteous permission of Major E. Maitland, Superintendent of the Royal Gun Factories, we are enabled to present our readers with the view of the monster hammer which forms the Plate [III].
Mr. Condie, in his form of steam hammer, utilizes the mass of the cylinder itself to serve as the hammer. The piston-rod is hollow, and forms a pipe, through which the steam is admitted and discharged, and the piston is stationary, the cylinder moving instead—between vertical guides. A hammer face is attached to the bottom of the cylinder by a kind of dovetail socket, so that if the striking surface becomes injured in any way, another can easily be substituted. The massive framework which supports the moving parts of Condie’s hammer has its supports placed very far apart, so as to leave ample space for the handling of large forgings.
Fig. 14.—Merryweather’s Steam Fire-Engine.
PLATE III.
THE GREAT STEAM HAMMER, ROYAL GUN FACTORY, WOOLWICH.
Fig. 15.—A Foundry.