Discoveries and Inventions of the Nineteenth Century

by Robert Routledge

This process is applicable only to certain objects which possess, or may be made to assume, a flat form. It has been most successfully applied to botanical specimens, the impressions of the leaves, flowers, and other parts of plants being given with an accuracy and minuteness of detail which the finest work of an engraver could never attain. In fact, the prints may be examined with a microscope, and they then reveal the minute structure of the object with wonderful clearness and delicacy. The notion of nature printing originated with M. Auer, the Superintendent of the Imperial Printing Office at Vienna; but the process was introduced into England, with certain improvements, by Mr. H. Bradbury. Supposing the object to be printed is a plant or the frond of a fern, it is first thoroughly dried by being pressed between folds of blotting-paper by means of a screw-press. The paper is changed several times, and, when necessary, the drying is accelerated by a gentle heat. When the specimen is perfectly dry, it requires very careful handling, for it is then generally extremely brittle. It is laid upon a sheet of pure soft lead, the face of which has been formed into a perfectly even surface, smooth and bright as a mirror. Mr. Bradbury encountered some difficulties in attempting to produce a surface of this kind, for small irregularities of the lead surface showed themselves; but Mr. James Wood succeeded in preparing for him a machine by which the lead is planed and polished in one operation. The object having been carefully laid upon the bright and smooth surface of the lead, a powerful pressure is applied by passing the plate between a pair of polished steel rollers. The effect of this is to embed the plant in the soft metal, which thus receives even the most delicate markings of the object. The next operation is the careful and patient removal of the object from the plate; and as this is very brittle, it will be easily understood that it does not in general come away entirely, but portions will be left embedded in the metal. The skill of the operator is shown by destroying these by means of a blowpipe-flame, without in the least fusing the lead, which would of course ruin the impression.

When the whole has been removed, the leaden plate will have been engraved, as it were, by the object itself; and in this state the plate will yield impressions with ink in the same manner as an engraved copper plate. But in the soft metal the image would soon be obliterated, and therefore a facsimile of its impression is obtained in copper by the electrotype process. For this end the lead is covered with a varnish, except on the face, and thus the deposit of copper takes place only where it is required, and the current of electricity is continued until a proper thickness of deposit has been obtained. This electrotype has all the hollow forms of the lead plate in relief, and it is used only for the preparation of another electrotype. For this purpose its face is brushed over with fine, pure blacklead, in order to prevent the deposit from becoming incorporated with it, while the rest of the plate is varnished. When it is placed in the electrotyping solution the copper is deposited on the blackleaded face, and the action is continued until the layer of metal has acquired the thickness of one-eighth of an inch. It is then removed from the matrix, and is ready for the printer, who deals with it in the ordinary manner of copper-plate printing, except that he uses a softer paper, and this is forced by the pressure into the depressions in the plate, so that the impression is really embossed on the paper. Coloured inks are also used instead of black; for instance, to the leaves green-coloured ink is applied, and to the stems, &c., brown ink.

Several works on certain branches of natural history have been very appropriately illustrated in this way; among these, perhaps, no more beautiful example is to be found than in “The Ferns of Great Britain and Ireland,” with text by Lindley and Moore. The merits of the nature-printing process appear to be the accuracy of outline in the flat form, and the delicacy of detail in parts projecting from the surface. The impressions cannot present artistic or natural shading in the objects; for the depth of colour will be in proportion to the projection of the part, whereas in nature the darkest shades are seen in the deepest recesses.

A copper plate, cut in the ordinary manner—as a line engraving, for example—soon deteriorates, as the pressure applied for each impression taken from it tends to close up the lines. It has therefore been necessary, where a plate has to yield a large number of impressions, to make use of steel instead of copper. But the electrotype has given the means of multiplying indefinitely facsimiles of engraved copper plates, so that in many cases a number of these are prepared, and used so long as they continue to yield clear impressions, the original plates engraved by the artist only furnishing the matrix. The mode of reproducing the plates by electrotyping from the original engraved plates is identical with that just described for obtaining the plates for nature printing from the leaden plates.

Another process of wider interest, and producing very beautiful results, is known as the Woodbury printing process, from the name of its inventor. It is a mode of photographically forming a picture in relief, from which printing blocks are obtained in much the same manner as in the nature-printing process. But the subject which is thus printed is a photograph; and it is only because in the actual production of the impression on paper the agency of light is not called into play that it is not described under the head of photography, for it is an ingenious mode of causing the photograph to engrave its own image on a metal plate. It is founded on a fact which has already been noticed, namely, the insolubility of gelatine which has been mixed with a bichromate and exposed to the action of light. Mr. Woodbury has obtained the best results with a solution of Nelson’s opaque gelatine, 1 oz. of which is dissolved in 5 oz. of water, and to each ounce of the solution 15 grains of ammonium bichromate are added. When a layer of this mixture, which is of course prepared in the dark, is exposed to the action of light under a negative photograph, the gelatine is rendered insoluble under those parts of the negative through which the light passes, that is, in the parts corresponding with the dark shades in the original object, and the depth of the layer thus rendered insoluble in each part will depend on the relative thickness of the silver deposit in the negative photograph. Thus, in the half-tints the insoluble layer will not be so deep as under the parts of the negative through which the light passes without interruption. But the differences of depth will appear when the soluble gelatine has been dissolved away on the side of the layer which is farther from the negative. Hence, Mr. Woodbury spreads his layer of bichromated gelatine on a sheet of plate-glass, previously coated with collodion, and when the gelatine has become dry, the double film is detached from the glass and exposed under a negative, the collodion side being uppermost and in contact with the photograph. After exposure the film is temporarily attached to another piece of glass, by means of a solution of India-rubber, and is then immersed in warm water, which quickly dissolves the soluble parts of the gelatine. Thus a counterpart in relief of the photograph is obtained. This is allowed to dry, and the next operation consists in obtaining an impression from it in metal: this Mr. Woodbury at first obtained by electric deposition, but he has discovered a much more expeditious process, which one would hardly have supposed possible before actual trial. The dry hard gelatine is placed upon a flat, truly-surfaced steel plate, with the collodion surface downward, a plate of soft metal is placed upon the gelatine, and the whole is subjected to a pressure of about four tons per square inch in a hydraulic press. In one minute a perfect impression of the gelatine relief, down to the smallest detail, is formed in the soft metal; and, strangely enough, the delicate sculpture which the light has executed on the gelatine is not in the least injured, but will stamp its image on an indefinite number of metal plates in the same manner.

The reader will understand that the impressed plate of metal now bears a hollow sculpture representing the image of the original object from which the negative photograph was taken, the darkest shades of the object being represented by the deepest depressions in the plate, while the highest lights are represented by portions of the metal at the level, or nearly so, of the surface of the plate. From this plate the prints on paper are obtained as follows: The plate is placed horizontally, with its impressed face upwards, and a quantity of a certain kind of ink is placed upon it. The composition of this ink, if ink it may be termed, is one of the ingenious parts of this elegant process. It is made of gelatine, coloured with some suitable transparent or semi-transparent pigments, and it is poured on the plate in a warm and fluid state, and in quantity more than sufficient to fill all the hollows. A sheet of paper is placed over the plate, and a moderate pressure is applied, when the excess of ink is squeezed out and escapes. That which remains in the hollows of the plate, becoming set by cooling, adheres to and is removed with the paper, giving in each part a force of tint proportional to its quantity, that is, according to the depth of the hollow in the plate. The paper is laid aside to dry, and although the picture has at first a certain relief, yet the gelatine ink dries down, the picture becoming so flat that no difference of the surface is perceptible. It will be observed that this mode of printing rests upon a distinctly new principle—namely, the production of shades and gradations of tints by the varying quantity of the ink laid upon the different parts of the paper. The method is in this respect identical with that by which the water-colour painter produces his gradations; for the colour is applied in transparent layers, and the depth of the tint produced depends upon the mass of the pigment laid on, and is greater or less according as the white of the paper is more or less visible through the film of colouring matter. The gradations of tint in wood and steel engraving and in lithographs are dependent upon quite another principle—namely, the varying distribution of spots, patches, or lines in black ink of uniform intensity. The Woodbury print has all the detail and clearness of the photograph, together with a certain softness, produced by the transparency of the colouring matter, not found in the ordinary photographic print. The method admits of any desired tint being given to the prints, and these are perfectly unchangeable by light. Thus the result is a print which secures every good quality of a photograph without any of the unpleasant ones, such as hardness, harsh tints, opacity, fugaciousness. The prints may be taken on plates of glass, and they then form beautiful transparencies. Such prints constitute most admirable slides for the magic lantern, since the semi-transparent colouring matter, and the soft gradations, produce charming effects.

Another ingenious invention of Mr. Woodbury’s provides a means of making the sunbeam engrave a mezzotint copper plate from a photograph. The action of light on bichromated gelatine is here again taken advantage of. A film is prepared similar to that used in the above-described Woodbury process proper, but the gelatine is mixed with some powdered or granular material, so that it may give rise to a granulated texture in the resulting plate. This film is treated exactly in the same way as before with regard to exposing, washing with warm water, drying, &c. The product is a very thin sheet, having a mezzotint-like surface, with more or less grain according to the action of the light. The white parts are perfectly freed from the granular matter by the solution of the gelatine, while in the darkest parts there is the greatest accumulation. The dry film in this condition is pressed into soft metal, and by a double process of electrotyping and subsequent facing with steel, a plate is obtained fit for printing at the copper-plate press. The firm of Messrs. Goupil and Co., of Paris, extensively employ this process for the preparation of the illustrations in that elegant publication, “The Portfolio.” Another method of photographic engraving lately projected by Mr. Woodbury is the following: a plate of steel is covered with a layer of gelatine, mixed with a certain proportion of gum and glucose, and dried in a dark room. This is exposed to the action of light under a transparent photograph on glass. When afterwards this gelatine layer is breathed upon, the moisture attaches itself to the portions which have not been acted on by the light, and these become more or less sticky. Sand or emery sifted to three different degrees of fineness is then sprinkled over the plate, beginning with the coarsest, which attaches itself to the most sticky parts. The less sticky parts are incapable of retaining these larger particles; while the finest sand, which is sprinkled on last, is held by parts of the plate that are even very slightly sticky; but the places where the light has been intense are dry, and none of the sand adheres. The gelatine layer is then completely dried, and the plate, being covered with another of soft metal, is placed in a press, by which a granular impression is produced on the soft metal, and this may then be copied in copper by the electrotype process. The larger particles of sand produce deeper depressions in the plate, and thus a gradation of tint is obtained.

Amongst other applications of the gelatine relief devised by Mr. Woodbury is that of producing a watermark in paper. A very delicate relief is firmly attached to a plate of steel or zinc, and when paper is rolled in contact with these plates, it receives an impression of the design, all the delicate half-tints being represented in the slight opacity of the paper. Mr. Woodbury is at present engaged in perfecting a method for wedding his own process to that of chromo-lithography, by first printing the different tints on the paper, and then transferring the Woodbury prints to the top of the colours. The transparency of the gelatine and ink is such that the most brilliant effects are attainable in this way.

Bichromated gelatine is also the agent employed in photolithography, the image of a negative photograph being thus rendered insoluble in a layer of gelatine spread on the stone, which is acted on by acids, &c., in the usual way, after the soluble portions have been removed by water. As there are also methods of using the lithographic process with plates of zinc instead of stones, so there are processes of impressing the image photographically upon the zinc. Of the general nature of the processes of zincography, photolithography, and photozincography the reader will now probably be able to form some idea, but the details need not here be described. The last two, and some other processes for printing photographic effects mechanically, all labour under the defect of imperfectly rendering the half-tints of a picture. This remark does not apply to the Woodbury process. The photo-lithographic process gives marvellous results in cases where no gradations are required. Thus a whole page of the Times newspaper may be lithographed in a space not exceeding half of this page, and although the characters may be indistinguishable to the naked eye, a lens will show them perfectly. Similarly, we may obtain within the compass of an octavo page a photo-lithograph of one of Hogarth’s large engravings, which will show every touch of the original artist’s burin.

There is reason to hope that the time is not far distant when all our tedious mechanical methods of reproducing drawings by wood or steel engravings will be superseded by processes which will give us absolute facsimiles of every touch of the artist’s pencil; and when some process, giving all the delicacy and truthfulness of Mr. Woodbury’s prints, will supply us with faithful transcripts of nature for book illustration at a cost not exceeding that of the ordinary methods. So far as relates to one style of drawing, these requirements appear to be nearly realized in the process termed the graphotype, which reproduces mechanically, in the form of a metal plate with all the lines in relief, a design which the artist has etched on a flat surface. This is effected in the following manner: Chalk is powdered very finely, and sifted through wire gauze having very narrow meshes. A quantity of this is spread upon a smooth plate of metal, and subjected to an intense pressure by means of an hydraulic press. The particles of the chalk cohere into a mass, having sufficient firmness to admit of its surface being drawn upon in the same manner as a block of boxwood. The drawing is effected with an ink composed of lampblack and glue, a finely-pointed camel’s-hair brush being employed; but the shades must be produced by lines and strokes as in wood engraving. When the ink is quite dry, the surface is rubbed with a fitch brush or with velvet; and by this brushing the particles of chalk not protected by the inked strokes are loosened and carried off. In a short time the chalk between the strokes becomes quite hollowed out; and when a depth of about one-eighth of an inch has been attained, every line remains standing in relief exactly as in an engraved wood block. A strong solution of silicate of potash is then poured upon the chalk, which its chemical action converts into a kind of stone without in any way altering the forms. Although this artificial stone is quite hard, so that impressions may at once be taken from it, yet it is incapable of enduring the wear and tear of the printing-press. Accordingly a mould is taken from it, and this is made, by some of the processes of casting or electrotyping already described, to furnish a metal stereotype plate.