Fig. 42.—Rails and Cramp-gauge.
When it has been decided to construct a railway between two places, the laying-out of the line is a subject requiring great consideration and the highest engineering skill—for the matter is, on account of the great cost, much more important than the setting-out of a common road. The idea of a perfect railroad is that of a straight and level line from one terminus to another; but there are many circumstances which prevent such an idea from being ever carried into practice. First, it is desirable that the line should pass through important towns situated near the route; and then the cost of making the roadway straight and level, in spite of natural obstacles, would be often so great, that to avoid it detours and inclines must be submitted to—the inconvenience and the increased length of road being balanced by the saving in the cost of construction. It is the business of the engineer who lays out the line to take all these circumstances into consideration, after he has made a careful survey of the country through which the line is to pass. The cost of making railways varies, of course, very much according to the number and extent of the tunnels, cuttings, embankments, or other works required. The average cost of each mile of railway in Great Britain may be stated as about £35,000. The road itself when the rails are laid down is called the permanent way, perhaps originally in distinction to the temporary tramways laid down by the contractors during the progress of the works. The permanent way is formed first of ballast, which is a layer of gravel, stone, or other carefully chosen material, about 2 ft. deep, spread over the roadway. Above the ballast and partly embedded in it are placed the sleepers, which is the name given to the pieces of timber on which the rails rest. These timbers are usually placed transversely—that is, across the direction of the rails, in the manner shown in Fig. [42]. This figure also represents the form of rails most commonly adopted, and exhibits the mode in which they are fastened down to the sleepers by means of the iron chairs, b c, the rail being firmly held in its place by an oak wedge, d. These wedges are driven in while the rails are maintained at precisely the required distance apart by the implement, e f, called a cramp gauge, the chairs having previously been securely attached to the sleepers by bolts or nails. The double ⟙ form of rail has several important advantages, such as its capability of being reversed when the upper surface is worn out, and the readiness with which the ends of the rails can be joined by means of fish-plates. These are shown in Fig. [43], where in a we are supposed to be looking down on the rails, and in B to be looking at them sideways. In Fig. [44] we have the rail and fish-plates in section. The holes in the rails through which the bolts pass are not round but oval, so that a certain amount of play is permitted to the ends of the rails.
Fig. 43.—Fish-plate.
It may easily be seen on looking at a line of rails that they are not laid with the ends quite touching each other, or, at least, they are not usually in contact. The reason of this is that space must be allowed for the expansion which takes place when a rise in the temperature occurs. If the rails are laid down when at the greatest temperature they are likely to be subject to, they may then be placed in actual contact; but in cold weather a space will be left by their contraction. For this reason it is usual when rails are laid to allow a certain interval; thus rails 20 ft. long laid when the temperature is 70°, are placed with their ends 1
20th of an inch apart, at 30° 1
10th of an inch apart, and so on. The neglect of this precaution has sometimes led to damage and accidents. A certain railway was opened in June, and after an excursion train had in the morning passed over it, the midday heat so expanded the iron, that the rails became in some places elevated 2 ft. above the level, and the sleepers were torn up; so that, in order to admit of the return of the train, the rails had to be hastily relaid in a kind of zigzag. In June, 1856, a train was thrown off the metals of the North-Eastern Railway, in consequence of the rails rising up through expansion.
Fig. 44.—Section of Rails and Fish-plates.
The distance between the rails in Great Britain is 4 ft. 8½ in., that width having been adopted by George Stephenson in the construction of the earlier lines. Brunel, the engineer of the Great Western, adopted, however, in the construction of that railway, a gauge of 7 ft., with a view of obtaining greater speed and power in the engines, steadiness in the carriages, and increased size of carriages for bulky goods. The proposal to adopt this gauge gave rise to a memorable dispute among engineers, often called “The Battle of the Gauges.” It was stated that any advantages of the broad gauge were more than compensated by its disadvantages. The want of uniformity in the gauges was soon felt to be an inconvenience to the public, and a Parliamentary Committee was appointed to consider the subject. They reported that either gauge supplied all public requirements, but that the broad gauge involved a great additional outlay in its construction without any compensating advantages of economy in working; and, as at that time 2,000 miles of railway had been constructed on the narrow gauge, whereas only 270 miles were in existence on the broad gauge, they recommended that future railways should be made the prevailing width of 56½ in. The Great Western line had engines, bridges, tunnels, viaducts, &c., on a larger scale than any other railway in Britain. The difference of gauge was after a time felt to involve so much inconvenience that lines which adopted the 7–ft. gauge have since relaid the tracks at the more common width. At the present day we find the Great Western Railway completely reconstructed on the narrow gauge system, in order that trains may run without interruption in connection with other lines.