Discoveries and Inventions of the Nineteenth Century

by Robert Routledge

The breech-coil, or jacket, is formed of three pieces welded together. First, there is a triple coil made of bars 4 in. square, the middle one being coiled in the reverse direction to the other two. After having been intensely heated in a furnace for ten hours, a few blows on its end from a powerful steam hammer welds its coils perpendicularly, and when a solid core has been introduced, and the mass has been well hammered on the sides, it becomes a compact cylinder of wrought iron, with the fibres all running round it. When cold it is placed in the lathe, and the muzzle end is turned down, leaving a shoulder to receive the trunnion-ring. The C coil is double, welded in a similar manner to the B coil, and it has a portion turned off, so that it may be enclosed by the trunnion-ring.

The trunnion-ring is made by punching a hole in a slab of heated iron first by a small conical mandrel, and then enlarging by repeating the process with larger and larger mandrels. The iron is heated for each operation, and the trunnions are at the same time hammered on and roughly shaped—or, rather, only one has to be hammered on—for a portion of the bar which serves to hold the mass forms the other. The trunnion-ring is then bored out, and after having been heated to redness, is dropped on to the triple breech-coil which is placed muzzle end up, and the turned end of the C coil (of course, not heated) is then immediately placed within the upper part of the trunnion-ring. The latter in cooling contracts so forcibly as to bind the ends of the coils together, and the whole can thus be placed in a furnace and heated to a high temperature, so that when removed and put under the steam hammer, its parts are readily wielded into one mass. The breech-coil in this state weighs about 16 tons; but so much metal is removed by the subsequent turnings and borings, that it is reduced to nearly half that weight in the gun. It is then turned in a lathe of the most massive construction, which weighs more than 100 tons. Fig. [34], page [95], is from a drawing taken at Woolwich, and shows one of the large guns in the lathe. No one who witnesses this operation can fail to be struck with the apparent ease with which this powerful tool removes thick flakes of metal as if it were so much cheese. The projections of the trunnions prevent the part in which they are situated from being finished in this lathe, and the gun has to be placed in another machine, where the superfluous metal of the trunnion-ring is pared off by a tool moving parallel to the axis of the piece. Another machine accomplishes the turning of the trunnions, the “jacket” being made to revolve about their axis. The jacket is then accurately bored out with an enlargement or socket to receive the end of the B tube, and a hollow screw is cut at the breech end for the cascable.

The portion of the gun, consisting of the steel barrel with the B tube shrunk on it, having been placed upright with the muzzle downwards, the breech-piece, strongly heated, is brought over it by a travelling crane, and slips over the steel barrel, while the recess in it receives the end of the B tube. Cold water is forced up into the inside of the barrel in order to keep it cool. As the breech cools, which it is allowed to do spontaneously, it contracts and grips the barrel and B tube with great force. The cascable requires to be very carefully fitted. It is this piece which plays so important a part in resisting the force tending to blow out the end of the barrel. The cascable is a solid screw formed of the very best iron, and its inner end is wrought by scraping and filing, so that when screwed in there may be perfect contact between its face and the end of the steel barrel. A small annular space is left at the circumference of the inner end, communicating through a small opening with the outside. The object of this is, that in case of rupture of the steel barrel, the gases escaping through it may give timely warning of the state of the piece.

Besides minor operations, there remain the important processes of finishing the boring, and of rifling. The boring is effected in two operations, and after that the interior is gauged in every part, and “lapping” is resorted to where required, in order to obtain the perfect form. Lapping consists in wearing down the steel by friction against fine emery powder and oil, spread on a leaden surface. The piece is then ready for rifling. The machinery by which the rifling is performed cannot be surpassed for its admirable ingenuity and simplicity.

In this operation the gun is fixed horizontally, its axis coinciding with that of the bar, which carries the grooving tools. This bar is capable of two independent movements, one backwards and forwards in a straight line in the direction of the length of the bar, and the other a rotation round its axis. The former is communicated by a screw parallel to the bar, and working in a nut attached to the end of it. For the rotatory movement the bar carries a pinion, which is engaged by a rack placed horizontally and perpendicularly to the bar, and partaking of its backward and forward movement, but arranged so that its end must move along another bar placed at an angle with the former. It is this angle which determines the pitch of the rifling, and by substituting a curved guide-bar for the straight one, an increasing twist may be obtained in the grooves.

The projectile used with these guns is of a cylindrical form, but pointed at the head, and the moulds in which these shots are cast are so arranged that the head of the shot is moulded in iron, while the body is surrounded with sand. The rapid cooling induced by the contact of the cold metal causes the head of the shot to solidify very quickly, so that the carbon in the iron is not separated as in ordinary casting. In consequence of this treatment, the head of the shot possesses the hardness of steel, and is therefore well adapted for penetrating iron plates or other structures. The projectiles are turned in a lathe to the exact size, and then shallow circular cavities are bored in them, and into these cavities brass studs, which are simply short cylinders of a diameter slightly larger than the cavities, are forced by pressure. The projecting studs are then turned so as accurately to fit the spiral grooves of the guns. Thus the projectile in traversing the bore of the piece is forced to make a revolution, or part of a revolution, about its axis, and the rapid rotation thus imparted has the effect of keeping the axis of the missile always parallel to its original direction. Thus vastly increased accuracy of firing is obtained.

Fig. 95.—Millwall Shield after being battered with Heavy Shot.—Front View.

Fig. 96.—Rear View of the Millwall Shield.