The Britannia Bridge, which carries the Chester and Holyhead Railway across the Menai Straits, is perhaps the most celebrated example of an iron bridge on the girder principle. It was designed by Stephenson, but the late Sir W. Fairbairn contributed largely by his knowledge of iron to the success of the undertaking, if he did not, in fact, propose the actual form of the tubes. Stephenson fixed upon a site about a mile south of Telford’s great suspension bridge, because there occurred at this point a rock in the centre of the stream, well adapted for the foundation of a tower. This rock, which rises 10 ft. above the low-water level, is covered at high water to about the same depth. On this is built the central tower of the bridge, 460 ft. from the shore on either side, where rises another tower, and at a distance from each of these of 230 ft. is a continuous embankment of stone, 176 ft. long. The towers and abutments are built with slightly sloping sides, the base of the central or Britannia tower being 62 ft. by 52 ft., the width at the level where the tubes pass through it, a height of 102 ft., being reduced by the tapering form to 55 ft. The total height of the central tower is 230 ft. from its rock foundation. The parapet walls of the abutments are terminated with pedestals, the summits of which are decorated by huge lions, looking landwards. As each line of rails has a separate tube, there are four tubes 460 ft. long for the central spans, and four 230 ft. long for the shorter spans at each end of the bridge. Each line of rails, in fact, traverses a continuous tube 1,513 ft. in length, supported at intervals by the towers and abutments. The four longer tubes were built up on the shore, and were floated on pontoons to their positions between the towers, and raised to the required elevation by powerful hydraulic machinery. The external height of each tube at the central tower is 30 ft., but the bottom line forms a parabolic curve, and the other extremities of the tubes are reduced to a height of 22¾ ft. The width outside is 14 ft. 8 in. Fig. [144] shows the construction of the tube, and it will be observed that the top and bottom are cellular, each of the top cells, or tubes, being 1 ft. 9 in. wide, and each of the bottom ones 2 ft. 4 in. The vertical framing of the tube consists essentially of bars of ⟙-iron, which are bent at the top and bottom, and run along the top and bottom cells for about 2 ft. The covering of the tubes is formed of plates of wrought iron, rivetted to ⟙- and ∟-shaped ribs. The thickness of the plates is varied in different parts from ½ in. to ¾ in. The plates vary also in their length and width in the different parts of the tubes, some being 6 ft. by 1¾ ft., and others 12 ft. by 2 ft. 4 in. The joints are not made by overlapping the plates, but are all what are termed butt joints, that is, the plates meet edge to edge, and along the juncture a bar of ⟙-iron is rivetted on each side, thus:
. The cells are also formed of iron plates, bolted together by ∟-shaped iron bars at the angles. The rails rest on longitudinal timber sleepers, which are well secured by angle-iron to the ⟙-ribs of the framing forming the lower cells. More than two millions of rivets were used in the work, and all the holes for them, of which there are seven millions, were punched by special machinery. The rivets being inserted while red hot, and hammered up, the contraction which took place as they cooled drew all the plates and ribs very firmly together. In the construction of the tubes no less than 83 miles of angle-iron were employed, and the number of separate bars and plates is said to be about 186,000. The expansion and contraction which take place in all materials by change of temperature had also to be provided for in the mode of supporting the tubes themselves. This was accomplished by causing the tubes, where they pass through the towers, to rest upon a series of rollers, 6 in. in diameter, and these were arranged in sets of twenty-two, one set being required for each side of each tube, so that in all thirty-two sets were needed. There are other ingenious arrangements for the same purpose at the ends of the tubes resting on the abutments, which are supported on balls of gun-metal, 6 in. in diameter, so that they may be free to move in any manner which the contractions and expansions of the huge tubes may require. Each of the tubes, from end to end of the bridge, contains 5,250 tons of iron. The mode in which these ponderous masses were raised into their elevated position is described in the article on “Hydraulic Power,” as it furnishes a very striking illustration of the utility and convenience of that contrivance. The foundation-stone of the central tower was laid in May, 1846, and the bridge was opened in October, 1850. The tubes have some very curious acoustic properties: for example, the sound of a pistol-shot is repeated about half a dozen times by the echoes, and the tubular cells, which extend from one end of the bridge to the other, were used by the workmen engaged in the erection as speaking-tubes. It is said that a conversation may thus be carried on with a person at the other end of the bridge, a distance of a quarter of a mile. The rigidity of the great tubes is truly wonderful. A very heavy train, or the strongest gale, produces deflections in the centre, vertical and horizontal respectively, of less than one inch. But when ten or a dozen men are placed so that they can press against the sides of the tube, they are able, by timing their efforts so as to agree with the period of oscillation proper to the tube, to cause it to swing through a distance of 1¼ in.—an illustration of facts of great importance in mechanics, showing that even the most strongly built iron structure has its own proper period of oscillation as much as the most slender stretched wire, and that comparatively small impulses can, by being isochronous with the period of oscillation, accumulate, as it were, and produce powerful effects. Bridges are often tried by causing soldiers to march over them, and such regulated movements form the severest test of the freedom of the structures from dangerous oscillation. The main tubes of the Britannia Bridge make sixty-seven vibrations per minute. The expansion and contraction occurring each day show a range of from ½ in. to 3 in. The total cost of the structure was £601,865.
A stupendous tubular bridge has also been built over the St. Lawrence at Montreal, and the special difficulties which attended its construction render it perhaps unsurpassed as a specimen of engineering skill. The magnitude of the undertaking may be judged of from the following dimensions: Total length of the Victoria Bridge, Montreal, 9,144 ft., or 1¾ miles; length of tubes, 6,592 ft., or 1¼ miles: weight of iron in the tubes, 9,044 tons; area of the surface of the ironwork, 32 acres; number of piers, 24, with 25 spans between the piers, each from 242 ft. to 247 ft. wide.
Fig. 145.—Albert Bridge, Saltash.
Another singular modification of the girder principle occurs in the bridge built by Brunel across a tidal river at Saltash, Fig. [145]. Here only a single line of rails is carried over the stream, which is, however, 900 ft. wide, and is crossed by two spans of about 434 ft. wide. A pier is erected in the very centre of the stream, in spite of the obstacles presented by the depth of the water, here 70 ft., and by the fact that below this lay a stratum of mud 20 ft. in depth before a sound foundation could be reached. This work was accomplished by sinking a huge wrought iron cylinder, 37 ft. in diameter and 100 ft. in height, over the spot where the foundation was to be laid. The cylinder descended by its own weight through the mud, and when the water had been pumped out from its interior, the workmen proceeded to clear away the mud and gravel, till the rock beneath was reached. On this was then built, within the cylinder, a solid pillar of granite up to the high-water level, and on it were placed four columns of iron 100 ft. high, each weighing 150 tons. The two wide spans are crossed by girders of the kind known as “bow-string” girders, each having a curved elliptical tube, the ends of which are connected by a series of iron rods, forming a catenary curve like that of a suspension bridge. To these chains, and also to the curved tubes, the platform bearing the rails is suspended by vertical suspension bars, and the whole is connected by struts and ties so nicely adjusted as to distribute the strains produced by the load with the most beautiful precision. When the bridge was tested, a train formed wholly of locomotives, placed upon the entire length of the span, produced a deflection in the centre of 7 in. only. This bridge has sometimes been called a suspension bridge because of the flexible chords which connect the ends of the bows; but this circumstance does not in reality bring the bridge as a whole under the suspension principle. The section of the bow-shaped tube is an ellipse, of which the horizontal diameter is 16 ft. 10 in. and the vertical diameter 12 ft., and the rise in the centre about 30 ft. Beside the two fine spans which overleap the river, the bridge is prolonged on each side by a number of piers, on which rest ordinary girders, making its total length 2,240 ft., or nearly half a mile; 2,700 tons of iron were used in the construction. As in the case of the Britannia Bridge, the tubes were floated to the piers, and then raised by hydraulic pressure to their position 150 ft. above the level of the water. The bridge was opened by the late Prince Consort in 1860, and has received the name of the Albert Bridge.
SUSPENSION BRIDGES.
The general principle of the suspension bridge is exemplified in a chain hanging between two fixed points on the same level. If two chains were placed parallel to each other, a roadway for a bridge might be formed by laying planks across the chains, but there would necessarily be a steep descent to the centre and a steep ascent on the other side. And it would be quite impossible by any amount of force to stretch the chains into a straight line, for their weight would always produce a considerable deflection. Indeed, even a short piece of thin cord cannot be stretched horizontally into a perfectly straight line. It was, therefore, a happy thought which occurred to some one, to hang a roadway from the chains, so that it might be quite level, although they preserved the necessary curve. In designing such bridges, the engineer considers the platform or roadway as itself constituting part of the chain, and adjusts the loads in such a manner that the whole shall be in equilibrium, so that if the platform were cut into sections, the level of the road would not be impaired.
Public attention was first strongly drawn to suspension bridges by the engineer Telford, who, in 1818, undertook to throw such a bridge across the Menai Straits, and the work was actually commenced in the following year. The Menai Straits Suspension Bridge has been so often described, that it will be unnecessary to enter here into a lengthy account of it, especially as space must be reserved for some description of other bridges of greater spans. The total length of this bridge is 1,710 ft. The piers are built of grey Anglesea marble, and rise 153 ft. above the high-water line. The distance between their centres is 579 ft. 10½ in., and the centres of the main chains which depend from them are 43 ft. below the line joining the points of suspension. The roadway is 102 ft. above the high-water level, and it has a breadth of 28 ft., divided into two carriage-ways separated by a foot-track. The chains are formed of flat wrought iron bars, 9 ft. long, 3¼ in. broad, and 1 in. thick. In the main chains, of which there are sixteen, no fewer than eighty such bars are found at any point of the cross section, for each link is formed of five bars. These bars are joined by cross-bolts 3 in. in diameter. The main chains are connected by eight transverse stays formed of cast iron tubes, through which pass wrought iron bolts, and there are also diagonal ties joining the ends of the transverse stays. The time occupied in the construction was 6½ years, and the cost was £120,000. This bridge has always been regarded with interest for being the first example of a bridge on the suspension principle carried out on the large scale, and also for its great utility to the public, who, instead of the hazardous passage over an often stormy strait, have now the advantage of a safe and level roadway.